Distributed control system for a vacuum sewer system

• US 9,828,757 B2
• Filed: 01/25/2011
• Issued: 11/28/2017
• Est. Priority Date: 01/27/2010
• Status: Active Grant

• Current Assignee: IP Sensing Incorporated
• Original Assignee: IP Sensing Incorporated
• Inventors: Boren, William Bret
• Primary Examiner(s): KEASEL, ERIC S
• Application Number:
  US13/013,796
• Publication Number:
  US 20110180161A1
• Time in Patent Office: 2,499 Days
• Field of Search: 137205, 137907, 137393, 137395, 137557, 406192
• CPC Class Codes: E03F 1/006 Pneumatic sewage disposal systems; accessories specially adapted therefore
• CPC Class Codes: E03F 1/007 for public or main systems
• CPC Class Codes: Y10T 137/7761 Electrically actuated valve
• CPC Class Codes: Y10T 137/8593 Systems

Abstract

A distributed control system for a vacuum sewer system comprising a suction pipe which is communicated with a vacuum source via a transport conduit (520) by opening a vacuum valve (530) using a solenoid valve is disclosed. The transport conduit is connected between the vacuum valve and a collection tank, with the collection tank having a vacuum source relative to atmospheric pressure applied thereto. The suction pipe is connected between the vacuum valve and a sewage sump, with the sewage sump have a source of sewage maintained at atmospheric pressure. Sewage (551) in the sump is sucked through the suction pipe and sent to the collection tank via the transport conduit by opening the vacuum valve. A transport conduit section is laid out in a sawtooth fashion, having in series transport conduit portions comprising a low-point conduit portion (522), a riser conduit portion (521), and a down-slope conduit portion (523). A valve pit apparatus (500) for control and monitoring the valve pit operations is provided with a battery powered electronic computer, a plurality of sensors, and a solenoid valve. A transport conduit apparatus for monitoring the transport conduit conditions is provided with a riser conduit sensor (550) capable of detecting sewage conditions within the riser and communicating the conditions to a computer (551) for processing.

When the vacuum valve (530) is intermittently opened by control of the valve pit apparatus (500), sewage (551) in the sump is intermittently injected under the influence of atmospheric pressure into the transport conduit (520) for transportation to the collection tank, which passes through the transport conduit riser (521) and detected by the transport conduit apparatus for processing. The results of the valve pit apparatus and the transport conduit apparatus processing are stored in computer memory as operating parameters and then wirelessly communicated to devices external of the valve pit apparatus and transport conduit apparatus. The distributed control system provides an apparatus and method for control and monitoring of the vacuum sewer system, which is complex in sensor placement operating parameters processing but simple in structure, easy to maintain and capable of stable operation.

Claims

1. An apparatus for a vacuum sewer system comprised of a suction pipe having a first end that is connected to a sewage sump and a second end that is connectable to a vacuum source via a vacuum valve, the apparatus comprising:

sensors comprising at least one vacuum sensor to measure a vacuum in the suction pipe, the vacuum in the suction pipe being based, at least in part, on a height of sewage in the suction pipe;

at least one processor to determine an air-to-liquid ratio through the vacuum valve by performing operations that comprise;

determining a liquid flow through the vacuum valve based on a duration that a vacuum in the suction pipe is greater than a threshold; and

determining a an air flow through the vacuum valve based on a duration following the vacuum in the suction pipe being below the threshold; and

a solenoid valve for controlling application of vacuum or pressure to the vacuum valve based on the air-to-liquid ratio.

2. The apparatus of claim 1, wherein the vacuum valve is between the suction pipe and a transport conduit connected to the vacuum source;

wherein the at least one processor is for determining a vacuum valve state operating parameter that represents a state of the vacuum valve based on (i) a transport conduit vacuum operating parameter that is indicative of a vacuum in the transport conduit, and (ii) a suction pipe vacuum operating parameter that is indicative of the vacuum in the suction pipe,

the vacuum valve state operating parameter representing a close state if the transport conduit vacuum operating parameter is greater than a first threshold and the suction pipe vacuum operating parameter is less than a second threshold, the close state indicating that the vacuum valve is closed,

the vacuum valve state operating parameter representing an open state if the transport conduit vacuum operating parameter is less than the first threshold and the suction pipe vacuum operating parameter is greater than the second threshold, the open state indicating that the vacuum valve is opened,

the vacuum valve state operating parameter representing a partially open state if the transport conduit vacuum operating parameter is greater than the first threshold and the suction pipe vacuum operating parameter is greater than the second threshold, the partially open state indicating that the vacuum valve is partially opened, and

the vacuum valve state operating parameter representing an unknown state if the transport conduit vacuum operating parameter is less than the first threshold and the suction pipe vacuum operating parameter is less than the second threshold, the unknown state indicating that a state of the vacuum valve is indeterminate; and

wherein the at least one processor is for performing at least one of the following operations;

storing the vacuum valve state operating parameter in memory, or communicating the vacuum valve state operating parameter to an external device.

3. The apparatus of claim 2, wherein the at least one processor is for indicating when the vacuum valve is partially open.

4. The apparatus of claim 1, wherein the at least one processor is for determining a vacuum valve flow rate operating parameter by performing operations comprising:

obtaining a time duration that it takes for the vacuum in the suction pipe to increase from a first value to a second value; and

obtaining a quotient based on a geometry of the suction pipe and the time duration, the quotient corresponding to the vacuum value flow rate operating parameter; and

wherein the at least one processor is for performing at least one of the following operations;

storing the vacuum valve flow rate operating parameter in memory, or communicating the vacuum valve flow rate operating parameter to an external device.

5. The apparatus of claim 4, wherein the at least one processor is for indicating an alarm when the vacuum valve flow rate operating parameter is greater than a threshold.

6. The apparatus of claim 1, wherein the vacuum valve is between the suction pipe and a transport conduit connected to the vacuum source;

wherein the at least one processor is for performing operations comprising;

determining a level of vacuum in the transport conduit; and

determining a vacuum recovery time for the transport conduit based on a time that it takes for the level of vacuum to increase to a set level after the vacuum valve is closed; and

wherein the at least one processor is for performing at least one of the following operations;

storing the vacuum recovery time in memory, or communicating the vacuum recovery time to an external device.

7. The apparatus of claim 6, wherein the at least one processor is for indicating an alarm notifying of an obstruction in the transport conduit when the vacuum recovery time is greater than a threshold.

8. The apparatus of claim 1, wherein the vacuum valve is between the suction pipe and a transport conduit connected to the vacuum source, a vacuum recovery time for the transport conduit comprising a time that it takes for the transport conduit to reach a set level of vacuum following closure of the vacuum valve;

wherein the at least one processor is that for determining the transport conduit is waterlogged by performing operations comprising;

determining a first vacuum recovery time for the transport conduit;

determining that the first vacuum recovery time is below a threshold while the vacuum valve is closed;

determining a second vacuum recovery time based on a time for the level of vacuum in the transport conduit to increase a fixed amount; and

determining that the second vacuum recovery time is less than the first vacuum recovery time; and

wherein the at least one processor is for performing at least one of the following operations;

storing data in memory indicating that the transport conduit is waterlogged, or communicating the data to an external device.

9. The apparatus of claim 1, wherein the vacuum valve is between the suction pipe and a transport conduit connected to the vacuum source;

wherein the at least one processor is for determining the air-to-liquid ratio by performing operations comprising;

determining a quotient based on the air flow and the liquid flow, the quotient corresponding to the air-to-liquid ratio.

10. The apparatus of claim 1, wherein the vacuum valve is between the suction pipe and a transport conduit connected to the vacuum source;

wherein the at least one processor is for determining a sewage usage rate by performing operations comprising;

determining a liquid flow time through the suction pipe based on a duration that a vacuum in the suction pipe is greater than a threshold;

determining a valve pit flow based on a diameter of the suction pipe and a size of the vacuum valve;

summing the liquid flow time over a time period to produce a summation; and

multiplying the summation by the valve pit flow; and

wherein the at least one processor is for performing at least one of the following operations;

storing the sewage use rate in memory, or communicating the air sewage use rate to an external device.

11. The apparatus of claim 1, wherein the vacuum valve is between the suction pipe and a transport conduit connected to the vacuum source;

and

wherein the at least one processor is for determining whether to admit air into the transport conduit based on a level of vacuum in the transport conduit.

12. The apparatus of claim 1, wherein

the at least one processor is also for controlling the solenoid valve to control operation of the vacuum valve.

13. The apparatus of claim 12,

wherein the at least one processor is for causing the solenoid valve to latch in a first direction to provide the vacuum to the vacuum valve to open the vacuum valve, and to latch the solenoid valve in a second direction to provide the pressure to the vacuum valve to close the vacuum valve, the pressure being atmospheric pressure.

14. The apparatus of claim 1, wherein the sewage sump comprises a sensor tube in the sewage sump, the sensor tube being configured to detect pressure in the sewage sump based on a rising amount of sewage in the sewage sump;

wherein the sensors comprise a pressure sensor to obtain the pressure from the sensor tube and to provide the pressure to the at least one processing device; and

wherein the at least one processor is for performing at least one of the following operations;

storing data representing the pressure in memory, or communicating the data to an external device.

15. The apparatus of claim 14, wherein the at least one processor is for determining that the sewage sump is full based on the pressure obtained from the sensor tube exceeding a threshold;

and

wherein the at least one processor is for performing at least one of the following operations;

storing data in memory indicating that the sewage sump is full, or communicating the data to an external device.

16. The apparatus of claim 14, wherein the at least one processor is for determining that the sewage sump has overflowed based on the pressure obtained from the sensor tube exceeding a threshold;

and

wherein the at least one processor is for performing at least one of the following operations;

storing data in memory indicating that the sewage sump has overflowed, or communicating the data to an external device.

17. The apparatus of claim 1, wherein the at least one processor is for determining a parameter based, at least in part, on the air-to-liquid ratio;

wherein the vacuum valve is between the suction pipe and a transport conduit connected to the vacuum source; and

wherein the parameter comprises a vacuum valve control state operating parameter that is usable by the at least one processor to control the vacuum valve,

the vacuum valve control state operating parameter representing an open state when the sewage sump is full and a vacuum level in the transport conduit exceeds a threshold, the open state indicating that the vacuum valve is to be open,

the vacuum valve control state operating parameter representing an open state when the sewage sump has overflowed,

the vacuum valve control state operating parameter representing an open state when air is to be admissible to the transport conduit, and

the vacuum valve control state operating parameter representing a close state when;

the vacuum valve has been open for a time duration greater than a threshold, and

the air-to-liquid ratio is greater than a threshold,

the close state indicating that the vacuum valve is to be closed.

18. The apparatus of claim 17, wherein the at least one processor is for controlling the solenoid valve to control operation of the vacuum valve based, at least in part, on the vacuum valve control state operating parameter.

19. The apparatus of claim 18, wherein the at least one processor is for causing the solenoid valve to close the vacuum valve when the vacuum valve control state operating parameter is in the close state and the vacuum valve is already open.

20. The apparatus of claim 1, wherein the sewage sump comprises a sensor tube in the sewage sump, the sensor tube being configured to sense a pressure in the sewage sump;

and

wherein the sensor tube comprises;

a first pressure switch having a threshold equal to a sump full level and configured so that sewage reaching the sump full level actuates the first pressure switch; and

a second pressure switch having a threshold equal to a sump overflow level and configured so that sewage reaching the sump overflow level actuates the second pressure switch.

21. The apparatus of claim 1, wherein the at least one vacuum sensor comprises:

a first switch having a first threshold at a point in a lower half of the suction pipe and configured so that sewage reaching the first threshold actuates the first switch; and

a second switch having a second threshold greater than the first threshold by at least one inch of mercury.

22. The apparatus of claim 1, wherein the sensors comprise an acoustic sensor to measure acoustic energy in a vacuum valve pit containing the vacuum valve, wherein the acoustic sensor is configured to read from the vacuum valve pit at a location that includes acoustic energy resulting from flow of sewage or air through components in the vacuum valve pit;

and

wherein the at least one processor is for performing at least one of the following operations;

storing data representing the acoustic energy in memory, or communicating the data to an external device.

23. The apparatus of claim 1, wherein the vacuum valve is between the suction pipe and a transport conduit connected to the vacuum source;

wherein the sensors comprise a transport conduit vacuum sensor to measure a vacuum in the transport conduit, wherein the transport conduit vacuum sensor is configured to read from the transport conduit at an interface between the vacuum valve and the transport conduit; and

wherein the at least one processor is for performing at least one of the following operations;

storing data representing the vacuum in the transport conduit in memory, or communicating the data to an external device.

24. The apparatus of claim 23, wherein the transport conduit vacuum sensor comprises:

a first transport conduit vacuum switch having a first threshold in a range of four inches to six inches of mercury; and

a second transport conduit vacuum switch having a second threshold greater than the first threshold by at least one inch of mercury.

25. The apparatus of claim 1, wherein the at least one processor is for outputting a signal to control a first valve that controls operation of the vacuum valve based, at least in part, on the air-to-liquid ratio.