Barcode-reading system

• US 9,830,487 B2
• Filed: 03/07/2016
• Issued: 11/28/2017
• Est. Priority Date: 10/29/2014
• Status: Active Grant

• Current Assignee: The Code Corporation (Brady Corporation)
• Original Assignee: The Code Corporation (Brady Corporation)
• Inventors: Powell, George, Lei, Ming, Hoobler, Ryan
• Primary Examiner(s): Lee, Seung
• Application Number:
  US15/063,245
• Publication Number:
  US 20160188932A1
• Time in Patent Office: 631 Days
• Field of Search: 235439, 23546243, 23546245, 23547201-47203
• CPC Class Codes: G06K 7/0004 Hybrid readers
• CPC Class Codes: G06K 7/089 hand-held scanners
• CPC Class Codes: G06K 7/10564 Light sources
• CPC Class Codes: G06K 7/10722 Photodetector array or CCD scanning
• CPC Class Codes: G06K 7/10732 Light sources
• CPC Class Codes: G06K 7/10881 constructional details of hand-held scanners
• CPC Class Codes: H01M 50/247 specially adapted for portable devices, e.g. mobile phones, computers, hand tools or pacemakers
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

This patent specification describes a barcode-reading enhancement accessory for a mobile device having a barcode-reading capability. The accessory may include an outer case and an inner carriage. A mobile device is encased in the inner carriage, and the combination of the inner carriage and the mobile device may be accommodated in the outer case. The inner carriage is configured to accommodate a mobile device of a particular size such that a mobile device of a different size may be accommodated in the outer case using a different inner carriage. The accessory may also include an optic system to fold an optical path of a field of illumination of a light source of the mobile device and/or a field of view of a camera of the mobile device.

Claims

1. A barcode-reading system for a mobile device, the mobile device comprising a camera for capturing an image of a barcode in a field of view of the camera, a white light source for projecting a field of illumination into the field of view of the camera, a memory, and a processor for executing an operating system and applications stored in the memory, the barcode-reading system comprising:

a barcode-reading enhancement accessory secured to the mobile device, the barcode-reading enhancement accessory comprising at least one optic system, the at least one optic system being within the field of illumination of the white light source and comprising;

an optical substrate, not within the field of view of the camera, having a front major surface and a back major surface arranged generally perpendicular to an optical axis of the camera, wherein light from the white light source enters the optical substrate between the front major surface and the back major surface and is transferred by total internal reflection primarily in a direction transverse to the optical axis, and wherein the optical substrate comprises one or more extraction features configured to extract light from the optical substrate into the field of view of the camera; and

a barcode-reading application stored in the memory and executable by the processor, the barcode-reading application including;

an image capture function for controlling the white light source and the camera to capture the image of the barcode, the image of the barcode being affected by the at least one optic system;

a decoder function for receiving the image of the barcode and generating decoded data representing data encoded in the barcode; and

a relay function for sending the decoded data to a remote server via a wireless connection established between the mobile device and a network.

2. The barcode-reading system of claim 1, wherein the barcode-reading enhancement accessory further includes a dark field illumination system, the dark field illumination system comprising at least one dark field illuminator for directing illumination into the field of view of the camera at an angle greater than 45 degrees from the optical axis.

3. The barcode-reading system of claim 2, wherein the dark field illuminator is a colored light-emitting diode (LED) with an illumination spectrum narrower than an illumination spectrum of the white light source.

4. The barcode-reading system of claim 2, wherein the barcode-reading enhancement accessory further comprises a battery for powering the dark field illumination system, and the image capture function of the barcode-reading application further controls the dark field illumination system through a communication interface between the mobile device and the barcode-reading enhancement accessory.

5. The barcode-reading system of claim 1, wherein:

the at least one optic system further comprises a reflective surface within the field of view of the camera for folding the optical axis and the field of view about the optical axis from its initial direction extending generally perpendicular from a back side surface of the mobile device to a folded direction extending into a region around a top side of the mobile device; and

the front major surface and the back major surface of the optical substrate are arranged generally perpendicular to the optical axis in the folded direction.

6. The barcode-reading system of claim 5, wherein the barcode-reading enhancement accessory further includes a dark field illumination system, the dark field illumination system comprising at least one dark field illuminator for directing illumination into the field of view of the camera at an angle greater than 45 degrees from the optical axis in the folded direction.

7. The barcode-reading system of claim 6, wherein the dark field illuminator is a colored light-emitting diode with an illumination spectrum narrower than an illumination spectrum of the white light source.

8. The barcode-reading system of claim 6, wherein:

the barcode-reading enhancement accessory further includes a battery for powering the dark field illumination system; and

the image capture function of the barcode-reading application further controls the dark field illumination system through a communication interface between the mobile device and the barcode-reading enhancement accessory.

9. The barcode-reading system of claim 1, wherein:

the at least one optic system further comprises a reflective surface within the field of view of the camera for folding the optical axis and the field of view about the optical axis from its initial direction extending generally perpendicular from a back side surface of the mobile device to a folded direction extending into a region around a top side of the mobile device;

the front major surface and the back major surface of the optical substrate are arranged generally perpendicular to the optical axis in its initial direction; and

the reflective surface folds illumination extracted from the optical substrate into the region around the top side of the mobile device.

10. The barcode-reading system of claim 9, wherein the barcode-reading enhancement accessory further includes a dark field illumination system, the dark field illumination system comprising at least one dark field illuminator for directing illumination into the field of view of the camera at an angle greater than 45 degrees from the optical axis in the folded direction.

11. The barcode-reading system of claim 10, wherein the dark field illuminator is a colored light-emitting diode with an illumination spectrum narrower than an illumination spectrum of the white light source.

12. The barcode-reading system of claim 11, wherein:

the barcode-reading enhancement accessory further includes a battery for powering the dark field illumination system; and

the image capture function of the barcode-reading application further controls the dark field illumination system through a communication interface between the mobile device and the barcode-reading enhancement accessory.

13. A barcode-reading enhancement accessory for securing to a mobile device, the mobile device comprising a camera for capturing an image of a barcode in a field of view of the camera, the barcode-reading enhancement accessory comprising:

at least one optic system within a field of illumination of a white light source of the mobile device, comprising;

an optical substrate, not within the field of view of the camera, having a front major surface and a back major surface arranged generally perpendicular to an optical axis of the camera, wherein light from the white light source enters the optical substrate between the front major surface and the back major surface and is transferred by total internal reflection primarily in a direction transverse to the optical axis, and wherein the optical substrate comprises one or more extraction features configured to extract light from the optical substrate into the field of view of the camera.

14. The barcode-reading enhancement accessory of claim 13, further comprising a dark field illumination system, wherein the dark field illumination system comprises at least one dark field illuminator for directing illumination into the field of view of the camera at an angle greater than 45 degrees from the optical axis.

15. The barcode-reading enhancement accessory of claim 14, wherein the dark field illuminator is a colored light-emitting diode with an illumination spectrum narrower than an illumination spectrum of the white light source.

16. The barcode-reading enhancement accessory of claim 14, further comprising:

a battery for powering the barcode-reading enhancement accessory; and

a communication interface for receiving control signals for the dark field illumination system from a barcode-reading application operating on the mobile device.

17. The barcode-reading enhancement accessory of claim 13, wherein:

the at least one optic system further comprises a reflective surface within the field of view of the camera for folding the optical axis and the field of view about the optical axis from its initial direction extending generally perpendicular from a back side surface of the mobile device to a folded direction extending into a region around a top side of the mobile device; and

the front major surface and the back major surface of the optical substrate are arranged generally perpendicular to the optical axis in the folded direction.

18. The barcode-reading enhancement accessory of claim 17, further comprising a dark field illumination system, the dark field illumination system comprising at least one dark field illuminator for directing illumination into the field of view of the camera at an angle greater than 45 degrees from the optical axis in the folded direction.

19. The barcode-reading enhancement accessory of claim 18, wherein the dark field illuminator is a colored light-emitting diode with an illumination spectrum narrower than an illumination spectrum of the white light source.

20. The barcode-reading enhancement accessory of claim 18, further comprising:

a battery for powering the barcode-reading enhancement accessory; and

a communication interface for receiving control signals for the dark field illumination system from a barcode-reading application operating on the mobile device.

21. The barcode-reading enhancement accessory of claim 13, wherein:

the at least one optic system further comprises a reflective surface within the field of view of the camera for folding the optical axis and the field of view about the optical axis from its initial direction extending generally perpendicular from a back side surface of the mobile device to a folded direction extending into a region around a top side of the mobile device;

the front major surface and the back major surface of the optical substrate are arranged generally perpendicular to the optical axis in its initial direction; and

the reflective surface folds illumination extracted from the optical substrate into the region around the top side of the mobile device.

22. The barcode-reading enhancement accessory of claim 21, wherein the barcode-reading enhancement accessory further includes a dark field illumination system, the dark field illumination system comprising at least one dark field illuminator for directing illumination into the field of view of the camera at an angle greater than 45 degrees from the optical axis in the folded direction.

23. The barcode-reading enhancement accessory of claim 22, wherein the dark field illuminator is a colored light-emitting diode with an illumination spectrum narrower than an illumination spectrum of the white light source.

24. The barcode-reading enhancement accessory of claim 22, further comprising:

a battery for powering the barcode-reading enhancement accessory; and

a communication interface for receiving control signals for the dark field illumination system from a barcode-reading application operating on the mobile device.

25. A barcode-reading enhancement accessory for a mobile device having a barcode-reading capability, comprising:

at least one optic system including an optical substrate and an optical pipe, wherein the optical pipe is configured to transfer a light from a white light source of the mobile device to the optical substrate, and the optical substrate is configured to inject illumination into a field of view of a camera of the mobile device; and

a communication interface for communicating between the barcode-reading enhancement accessory and the mobile device.

26. The barcode-reading enhancement accessory of claim 25, wherein the optical substrate includes a front major surface and a back major surface arranged generally perpendicular to an optical axis of the camera, and between which light from the white light source of the mobile device is transferred by total internal reflection primarily in a direction traverse to the optical axis, wherein the optical substrate comprises one or more extraction features configured to extract light from the optical substrate into the field of view of the camera.

27. The barcode-reading enhancement accessory of claim 25, further comprising:

a dark field illumination system including at least one dark field illuminator for directing illumination to a near field of the field of view of the camera, the near field being a field within a predetermined range from a face of the barcode-reading enhancement accessory.

28. The barcode-reading enhancement accessory of claim 27, wherein the dark field illuminator is powered by a battery within the barcode-reading enhancement accessory.

29. The barcode-reading enhancement accessory of claim 27, wherein the dark field illuminator is a colored light-emitting diode with an illumination spectrum narrower than an illumination spectrum of the white light source.

30. The barcode-reading enhancement accessory of claim 27, wherein the communication interface is configured to receive control signals from an application running on the mobile device, and the dark field illumination system is controlled by the control signals.

31. The barcode-reading enhancement accessory of claim 25, wherein the at least one optic system further comprises a reflective surface within the field of view of the camera for folding an optical axis and the field of view from its initial direction extending generally perpendicular to a back side surface of the mobile device to a folded direction extending into a region around a top side of the mobile device, wherein the reflective surface folds illumination transferred by the at least one optic system into the region around the top side of the mobile device.