Magnetic variable-force contacts

• US 9,831,600 B1
• Filed: 09/23/2016
• Issued: 11/28/2017
• Est. Priority Date: 09/23/2016
• Status: Active Grant

• Current Assignee: Apple Inc.
• Original Assignee: Apple Inc.
• Inventors: Leclerc, Michael E., Narajowski, David H., Degner, Brett W.
• Primary Examiner(s): Patel, Harshad
• Application Number:
  US15/275,216
• Time in Patent Office: 431 Days
• Field of Search: 439 38, 439 39, 439129, 439305, 439700, 439743, 439824, 439837
• CPC Class Codes: H01R 13/2421 using coil springs
• CPC Class Codes: H01R 13/6205 Two-part coupling devices held in engagement by a magnet
• CPC Class Codes: H01R 2201/06 for computer periphery

Abstract

Variable-force contacts that may provide a large and stable contact force in a mated state, may provide a large difference in contact force between the mated and an unmated state, and may reduce stray flux in an unmated state. Examples may replace physical springs with magnetic force for improved reliability. These examples may position the magnets to reduce stray flux in an unmated state.

Claims

1. A variable-force contact comprising:

a housing;

a barrel extending laterally and having a rear portion and a front portion extending from a front of the housing;

a plunger in the barrel, the plunger having a contacting surface, the plunger able to move laterally within the barrel;

a contact magnet in the barrel between the plunger and the rear portion of the barrel, the contact magnet able to move laterally within the barrel; and

a shuttle magnet on at least a first side of the barrel, the shuttle magnet able to move laterally within the housing.

2. The variable-force contact of claim 1, wherein the shuttle magnet is located on at least a first side and a second side of the barrel, the first side opposite the second side.

3. The variable-force contact of claim 1, wherein the shuttle magnet and the contact magnet are concentric.

4. The variable-force contact of claim 1, wherein the shuttle magnet includes a first passage, the barrel located in the first passage.

5. The variable-force contact of claim 1, wherein the polarity of the contact magnet and the polarity of the shuttle magnet are oriented such that the shuttle magnet and the contact magnet repel.

6. The variable-force contact of claim 5, wherein when the variable-force contact is unmated, the shuttle magnet and the contact magnet repel such that the shuttle magnet moves laterally towards a rear of the housing and the contact magnet and plunger are positioned at a front the barrel.

7. The variable-force contact of claim 6, wherein when the variable-force contact is mated, the shuttle magnet is attracted to a front of the housing and the shuttle magnet and the contact magnet repel such the contact magnet and plunger are positioned at a front of the barrel.

8. The variable-force contact of claim 7, wherein when the variable-force contact is mated, the contact magnet applies a first force to the plunger, and when the variable-force contact is unmated, the contact magnet applies a second force to the plunger, the first force greater than the second force.

9. The variable-force contact of claim 8, wherein a backside of the plunger is asymmetrical.

10. The variable-force contact of claim 1, wherein the rear portion of the barrel is in the housing.

11. A variable-force contact comprising:

a housing;

a barrel extending laterally and having a rear portion and a front portion extending from a front of the housing;

a plunger in the barrel, the plunger having a contacting surface, the plunger able to move laterally within the barrel;

a contact magnet in the barrel between the plunger and the rear portion of the barrel, the contact magnet able to move laterally within the barrel;

a spring between the contact magnet and the contacting surface of the plunger; and

a shuttle magnet on at least a first side of the barrel, the shuttle magnet able to move laterally within the housing.

12. The variable-force contact of claim 11, wherein the shuttle magnet is located on at least a first side and a second side of the barrel, the first side opposite the second side.

13. The variable-force contact of claim 11, wherein the shuttle magnet and the contact magnet are concentric.

14. The variable-force contact of claim 11, wherein the shuttle magnet includes a first passage, the barrel located in the first passage.

15. The variable-force contact of claim 11, wherein the polarity of the contact magnet and the polarity of the shuttle magnet are oriented such that the shuttle magnet and the contact magnet attract.

16. The variable-force contact of claim 15, wherein when the variable-force contact is unmated, the spring pushes the contact magnet and the plunger away from each other such that the contact magnet moves towards the rear portion of the barrel and plunger moves to the front of the barrel and the shuttle magnet and the contact magnet attract such that the shuttle magnet moves laterally towards a rear of the housing.

17. The variable-force contact of claim 16, wherein when the variable-force contact is mated, the shuttle magnet is attracted to a front of the housing, and the shuttle magnet and the contact magnet attract such the contact magnet pushes the plunger the front of the barrel.

18. The variable-force contact of claim 17, wherein when the variable-force contact is mated, the contact magnet applies a first force to the plunger, and when the variable-force contact is unmated, the contact magnet applies a second force to the plunger, the first force greater than the second force.

19. The variable-force contact of claim 18, wherein a backside of the plunger is asymmetrical.

20. The variable-force contact of claim 11, wherein the rear portion of the barrel is in the housing.