Tympanostomy tube delivery device with replaceable shaft portion

• US 9,833,360 B2
• Filed: 08/12/2014
• Issued: 12/05/2017
• Est. Priority Date: 08/12/2014
• Status: Active Grant

• Current Assignee: Tusker Medical, Inc. (Smith & Nephew PLC)
• Original Assignee: Tusker Medical, Inc. (Smith & Nephew PLC)
• Inventors: Andreas, Bernard H., Gross, Thomas D.
• Primary Examiner(s): TANNER, JOCELIN C
• Application Number:
  US14/457,293
• Publication Number:
  US 20160045370A1
• Time in Patent Office: 1,211 Days
• CPC Class Codes: A61B 17/3468 for implanting or removing devices, e.g. prostheses, implants, seeds, wires devices for implanting seeds A61M37/0069
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00438 connectable to a finger
• CPC Class Codes: A61B 2017/00787 Surgery of the ear
• CPC Class Codes: A61F 11/202 Surgical middle-ear ventilation or drainage, e.g. permanent; Implants therefor

Abstract

A tympanostomy tube delivery device comprises a shaft assembly, a pressure equalization tube, and a handpiece. All or a portion of the shaft assembly is selectively coupleable and removable from the handpiece. The shaft assembly comprises a cannula, a piercer/dilator tube, a shield tube, and a pusher tube operable to translate relative to the cannula. The pressure equalization tube is positioned within the shield tube of the shaft assembly. The piercer/dilator tube and the shield tube are operable to pierce the tympanic membrane and dilate an opening formed therein. The pusher tube is operable to drive the pressure equalization tube out of the shield tube of the shaft assembly and into the opening formed in the tympanic membrane. Upon completion of the procedure, all or a portion of the shaft assembly may then be removed and replaced.

Claims

1. An instrument, comprising:

(a) a shaft assembly including a plurality of coaxially-arranged shafts and a tympanostomy tube, wherein at least two shafts of the plurality of coaxially-arranged shafts include respective cam followers;

(b) a handpiece body, the handpiece body defining an opening in an external surface of the handpiece body, the handpiece body configured to removably receive the at least two shafts of the plurality of coaxially-arranged shafts and the respective cam followers through the opening such that the shaft assembly extends distally from the handpiece body, the opening including an elongate channel and a plurality of slots such that the plurality of slots intersect the elongate channel, the plurality of slots configured to receive the cam followers; and

(c) a drive assembly disposed within the handpiece body, the drive assembly including a cam configured to engage the cam followers upon insertion of the at least two shafts of the plurality of coaxially-arranged shafts through the opening, wherein the drive assembly is operable to drive the plurality of coaxially-arranged shafts of the shaft assembly in a predetermined sequence to deploy the tympanostomy tube.

2. The instrument of claim 1, wherein the entire shaft assembly is selectively removable and coupleable with the handpiece body.

3. The instrument of claim 1, wherein only a portion of the shaft assembly is selectively removable and coupleable with the handpiece body.

4. The instrument of claim 1, wherein the elongate channel is configured to be coupled with the shaft assembly in a snap-fit manner.

5. The instrument of claim 1, wherein the cam followers are configured to slide within the elongate channel.

6. The instrument of claim 1, wherein the opening includes a distal opening.

7. The instrument of claim 1, wherein the at least two shafts of the plurality of coaxially-arranged shafts include a piercer/dilator tube, a shield tube, a pusher tube, and a cannula.

8. The instrument of claim 7, wherein the piercer/dilator tube, the shield tube, the pusher tube, and the cannula are selectively removable and coupleable with the handpiece body.

9. The instrument of claim 7, wherein the shield tube and the pusher tube are selectively removable and coupleable with the handpiece body.

10. The instrument of claim 7, wherein the cannula is coupled to the handpiece body.

11. The instrument of claim 7, wherein the pusher tube is disposed within the shield tube, the shield tube is disposed within the piercer/dilator tube, and the piercer/dilator tube is disposed within the cannula.

12. The instrument of claim 1, wherein the at least two shafts of the plurality of coaxially-arranged shafts include a piercer/dilator tube, the piercer/dilator tube including a plurality of resilient leaves.

13. The instrument of claim 12, wherein at least one of the resilient leaves includes a sharp distal tip configured to pierce a tympanic membrane.

14. The instrument of claim 1, wherein the shaft assembly comprises features configured to maintain a distance between the at least two shafts of the plurality of coaxially-arranged shafts upon insertion of the at least two shafts of the plurality of coaxially-arranged shafts in the opening.

15. The instrument of claim 1, wherein the handpiece body includes a first housing portion and a second housing portion, the first housing portion and the second housing portion configured to be coupled together to form the handpiece body, the first housing portion and the second housing portion, when coupled together, collectively defining the opening.

16. An instrument, comprising:

(a) a shaft assembly including a plurality of coaxially arranged shafts, wherein at least one shaft of the plurality of coaxially arranged shafts includes a distal end having a piercing element, wherein the at least one shaft including the piercing element further includes a cam follower;

(b) a handpiece body, the handpiece body defining a laterally-presented channel in an external surface of the handpiece body, the handpiece body configured to removably receive the at least one shaft and the cam follower through the laterally-presented channel such that the shaft assembly extends distally from the handpiece body, the laterally-presented channel including a plurality of slots such that the plurality of slots intersect the laterally-presented channel, at least one of the plurality of slots configured to receive the cam follower; and

(c) a drive assembly disposed within the handpiece body, the drive assembly including a cam configured to engage the cam follower upon insertion of the at least one shaft in the laterally-presented channel, wherein the drive assembly is operable to drive the at least one shaft including the piercing element.

17. The instrument of claim 16, wherein the handpiece body includes a first housing portion and a second housing portion, the first housing portion and the second housing portion configured to be coupled together to form the handpiece body, the first housing portion and the second housing portion, when coupled together, collectively defining the laterally-presented channel.

18. A method of using an instrument, the instrument comprising a handpiece body, a shaft assembly extending distally from the handpiece body, the shaft assembly including a plurality of coaxially-arranged shafts and a tympanostomy tube, at least two shafts of the plurality of coaxially-arranged shafts including respective cam followers, and a drive assembly disposed within the handpiece body, the drive assembly including a cam, the method comprising the steps of:

inserting the at least two shafts of the plurality of coaxially-arranged shafts and the respective cam followers through an opening defined in an external surface of the handpiece body, the opening including an elongate channel and a plurality of slots such that the plurality of slots intersect the elongate channel, the plurality of slots configured to receive the cam followers, wherein the step of inserting the at least two shafts causes the cam of the drive assembly to engage the cam followers of the shaft assembly; and

actuating the drive assembly to thereby drive the at least two shafts of the plurality of coaxially-arranged shafts in a predetermined sequence to deploy the tympanostomy tube.

19. The method of claim 18, wherein the at least two shafts of the plurality of coaxially-arranged shafts includes at least one of a piercer/dilator tube, a shield tube, a pusher tube, and a cannula.

20. The method of claim 19, further comprising the step of removing the at least two shafts from the handpiece body after completion of a procedure.