Coil spring modeling apparatus and method utilizing a torsion detection to control an actuator unit

• US 9,835,217 B2
• Filed: 02/12/2015
• Issued: 12/05/2017
• Est. Priority Date: 02/12/2015
• Status: Active Grant

• Current Assignee: NHK Spring Company Limited
• Original Assignee: NHK International Corporation (NHK Spring Company Limited), NHK Spring Company Limited
• Inventors: Nakamura, Takahiro, Furukawa, Kazuo, Moriyama, Senri, Sato, Ryuichi, Nishizawa, Shinichi
• Primary Examiner(s): Suryawanshi, Suresh
• Application Number:
  US14/620,916
• Publication Number:
  US 20160238098A1
• Time in Patent Office: 1,027 Days
• Field of Search: 700275
• CPC Class Codes: F16F 1/04 Wound springs making springs by coiling wire B21F3/00
• CPC Class Codes: F16F 2230/0017 Calibrating
• CPC Class Codes: G09B 23/08 for statics or dynamics
• CPC Class Codes: G09B 25/025 hydraulic; pneumatic

Abstract

A coil spring modeling apparatus includes a first attachment member disposed on a lower spring seat, a second attachment member disposed on an upper spring seat, an actuator unit formed of a Stewart-platform-type parallel mechanism, a hydraulic pressure supply device, a torsion detection mechanism, and a controller. The torsion detection mechanism is constituted of displacement gauges such as a linear variable differential transformer. The displacement gauges are provided on hydraulic cylinders, and detect amounts of displacement relative to the reference lengths of the hydraulic cylinders, respectively. The controller calculates a relative torsional angle between the first attachment member and the second attachment member based on the detected displacement.

Claims

1. A coil spring modeling apparatus provided on a strut comprising a lower spring seat and an upper spring seat, the coil spring modeling apparatus comprising:

a first attachment member disposed on the lower spring seat;

a second attachment member disposed on the upper spring seat;

an actuator unit which is arranged between the first attachment member and the second attachment member, and which is extendible and retractable;

a torsion detection mechanism comprising a displacement gauge configured to detect a relative displacement including a torsional angle formed between the first attachment member and the second attachment member; and

a controller configured to control the actuator unit and to correct a force line position based on an amount of the displacement when the displacement is detected by the displacement gauge of the torsion detection mechanism.

2. The apparatus of claim 1, wherein the actuator unit comprises a Stewart-platform-type parallel mechanism including six hydraulic cylinders arranged with their inclinations changed alternately between the first attachment member and the second attachment member.

3. The apparatus of claim 1, wherein the controller controls the actuator unit such that the torsional angle becomes zero when the torsional angle is detected by the torsion detection mechanism.

4. The apparatus of claim 2, wherein the torsion detection mechanism comprises a plurality of the displacement gauges which are provided on the hydraulic cylinders and detect amounts of displacement relative to reference lengths of the hydraulic cylinders, respectively.

5. The apparatus of claim 4, wherein each of the displacement gauges is a linear variable differential transformer (LVDT) comprising a plunger, and the apparatus further comprises a guide rod which is arranged parallel to the plunger and guides a linear motion of the plunger.

6. The apparatus of claim 1, further comprising a first inner load cell configured to detect an axial force applied to the lower spring seat and a moment about the axis, and a second inner load cell configured to detect an axial force applied to the upper spring seat and a moment about the axis.

7. A method of controlling a coil spring modeling apparatus, which comprises:

an actuator unit including hydraulic cylinders arranged between a first attachment member disposed on a lower spring seat and a second attachment member disposed on an upper spring seat; and

a hydraulic pressure supply device which supplies fluid pressure to the hydraulic cylinders,

the method comprising;

applying a torque about a kingpin axis to the first attachment member relative to the second attachment member;

detecting a torsional angle formed between the first attachment member and the second attachment member; and

correcting a force line position or controlling the hydraulic cylinders based on the detected torsional angle.

8. A coil spring modeling apparatus provided on a strut comprising a lower spring seat and an upper spring seat, the coil spring modeling apparatus comprising:

a first attachment member disposed on the lower spring seat;

a second attachment member disposed on the upper spring seat;

an actuator unit which is arranged between the first attachment member and the second attachment member, and which is extendible and retractable;

a controller configured to control the actuator unit; and

a torsion detection mechanism configured to detect a torsional angle formed between the first attachment member and the second attachment member;

wherein the controller controls the actuator unit such that the torsional angle becomes zero when the torsional angle is detected by the torsion detection mechanism.