Energy recovery ventilator unit with offset and overlapping enthalpy wheels

• US 9,835,353 B2
• Filed: 10/17/2011
• Issued: 12/05/2017
• Est. Priority Date: 10/17/2011
• Status: Active Grant

• Current Assignee: Lennox Industries Incorporated (Lennox International Incorporated)
• Original Assignee: Lennox Industries Incorporated (Lennox International Incorporated)
• Inventors: McKie, Justin, Perez, Eric, Smith, Bryan, Schneider, Steve
• Primary Examiner(s): Tran, Len
• Assistant Examiner(s): Alvare, Paul
• Application Number:
  US13/274,530
• Publication Number:
  US 20130092346A1
• Time in Patent Office: 2,241 Days
• Field of Search: 165 7, 165 8, 165160, 165 54, 454239, 454240
• CPC Class Codes: F24F 12/001 with heat-exchange between supplied and exhausted air
• CPC Class Codes: F24F 2203/104 Heat exchanger wheel
• CPC Class Codes: F28D 19/042 Rotors; Assemblies of heat absorbing masses
• CPC Class Codes: Y02B 30/56 Heat recovery units
• CPC Class Codes: Y10T 29/4935 Heat exchanger or boiler making

Abstract

An energy recovery ventilator cabinet containing a plurality of enthalpy wheels. The enthalpy wheels are substantially perpendicular to a stream of forced air, allowing the air to pass through the wheels. The enthalpy wheels are also disposed such that portions overlap, allowing multiple enthalpy wheels to be disposed in a smaller space than if the enthalpy wheels were placed side by side. This arrangement has led to energy recovery effectiveness similar to that obtained by a larger, single enthalpy wheel, but has the advantage of using less space.

Claims

1. An energy recovery ventilator unit, comprising:

a cabinet;

a plurality of enthalpy wheels mounted in the cabinet such that major surfaces of each of the enthalpy wheels are separated from each other and perpendicular to a direction of primary forced-air intake into the cabinet, and, the major surface of one of the enthalpy wheels overlaps, in the direction of primary forced-air intake, with the major surface of at least one of the other enthalpy wheels;

an intake zone located at one end of the cabinet comprising an intake blower configured to facilitate airflow through the enthalpy wheels;

a supply zone located at a second end of the cabinet distal to the intake zone;

a return zone proximate the supply zone and comprising a return blower configured to facilitate airflow through the enthalpy wheels;

a plurality of partitioning walls positioned between the overlapping portions of the plurality of enthalpy wheels configured to form an air-tight and moisture-tight seal, and configured such that air and moisture is split into separate flow paths so that the individual air streams can only travel through one of the enthalpy wheels when traveling from the intake zone to the supply zone; and

a side wall, the side wall comprising a service door, the service door operable to allow the removal of at least one of the enthalpy wheels from the cabinet, the service door comprising;

a secondary intake opening to the supply zone within the cabinet, wherein the secondary intake opening is configured to provide a controlled delivery of outside air to the supply zone, the secondary intake opening located downstream of one of the plurality of enthalpy wheels in a path of forced air from the intake blower.

2. The unit of claim 1, the service door further comprising;

a return exhaust opening to the return zone within the cabinet, wherein the return exhaust opening is proximate the secondary intake opening and is operable to allow return air from a conditioned space to be expelled from the unit without having to expend energy to force air through the enthalpy wheels via the return blower.

3. The unit of claim 1, wherein two of the enthalpy wheels have a same diameter of about 35 inches and the two wheels are separated, in the direction of primary air intake, by a distance of about 12 or more inches.

4. The unit of claim 1, wherein the major surface areas of two of the enthalpy wheels overlap by up to 50 percent of the total area of either of the enthalpy wheel'"'"'s major surface.

5. The unit of claim 1, wherein the major surfaces of each of the enthalpy wheels are vertically oriented in the cabinet and are arranged parallel to each other.

6. The unit of claim 1, wherein there the enthalpy wheels all have a same diameter.

7. The unit of claim 1, wherein each of the enthalpy wheels are housed in their own casings, and, a partitioning wall connects the casings together to form the air and moisture tight seal.

8. The unit of claim 1, wherein the major surface areas of all of the enthalpy wheels overlap with each other.

9. The unit of claim 1, wherein a width of the cabinet is less than two-thirds of the sum of diameters of the enthalpy wheels.

10. The unit of claim 1, wherein there are two of the enthalpy wheels, the major surfaces of the two wheels overlap by about 50 percent and the cabinet has width that is about 60 percent of the sum of the diameters of the two wheels.

11. The unit of claim 1, further including an air control assembly covering the secondary intake opening, wherein the air control assembly is configured to control the delivery of outside air through the secondary intake opening.