Emergency lighting systems and methods for solid state lighting apparatus

• US 9,835,691 B2
• Filed: 05/08/2012
• Issued: 12/05/2017
• Est. Priority Date: 12/12/2011
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: Trainor, John J., McBryde, James A., Powers, Randall L., Harris, Michael J., O'Flaherty, Patrick J.
• Primary Examiner(s): Vu, Jimmy
• Assistant Examiner(s): Luong, Henry
• Application Number:
  US13/466,304
• Publication Number:
  US 20130127362A1
• Time in Patent Office: 2,037 Days
• Field of Search: 315291, 315297, 315307-308, 362 20
• CPC Class Codes: F21S 9/022 Emergency lighting devices
• CPC Class Codes: G01R 31/40 Testing power supplies testing photovoltaic devices H02S50/10
• CPC Class Codes: G01R 31/44 Testing lamps
• CPC Class Codes: H02J 9/065 for lighting purposes
• CPC Class Codes: H05B 45/10 Controlling the intensity of the light
• CPC Class Codes: H05B 45/12 using optical feedback
• CPC Class Codes: H05B 45/18 using temperature feedback
• CPC Class Codes: H05B 45/38 using boost topology
• CPC Class Codes: H05B 47/105 in response to determined parameters
• CPC Class Codes: H05B 47/17 Operational modes, e.g. switching from manual to automatic mode or prohibiting specific operations
• CPC Class Codes: H05B 47/19 via wireless transmission
• CPC Class Codes: H05B 47/195 the transmission using visible or infrared light

Abstract

An emergency lighting module for providing emergency power to a solid state luminaire. The emergency lighting module includes a first input configured to receive a DC input voltage from the solid state luminaire, a second input configured to receive a status signal indicative of the status of an AC line voltage, and a first output configured to supply a DC output voltage to the solid state luminaire. The emergency lighting module is configured to supply the DC output voltage to the solid state luminaire in response to a reduction of the AC line voltage.

Claims

1. An emergency lighting module for providing emergency power to a solid state luminaire, the emergency lighting module comprising:

a first output configured to supply a DC output voltage to the solid state luminaire responsive to a reduction of an AC line voltage;

a first input configured to receive a DC input voltage from the solid state luminaire, the solid state luminaire comprising a lighting board, which comprises lighting elements, and a lighting control module that is configured to drive the lighting elements responsive to a logical OR of the DC output voltage and the DC input voltage; and

a second input configured to receive a status signal indicative of the status of the AC line voltage.

2. The emergency lighting module of claim 1, wherein the status signal indicative of the status of the AC line voltage comprises an AC line signal and/or a rectified AC line signal.

3. The emergency lighting module of claim 1, wherein the emergency lighting module is configured to monitor the DC input voltage to detect a brownout condition of the AC line voltage.

4. The emergency lighting module of claim 1, wherein the emergency lighting module comprises a second output configured to supply an AC signal to the luminaire.

5. The emergency lighting module of claim 1, wherein the emergency lighting module is configured to supply a control signal to the luminaire that disables an AC/DC converter of the luminaire in response to reduction of the AC line voltage.

6. The emergency lighting module of claim 1, wherein the emergency lighting module is configured to supply a dimming control signal to the luminaire in response to reduction of the AC line voltage.

7. The emergency lighting module of claim 6, wherein the dimming control signal comprises a pulse width modulation (PWM) control signal.

8. The emergency lighting module of claim 7, further comprising a microcontroller configured to monitor the status signal and to generate the PWM control signal in response to reduction of the AC line voltage.

9. The emergency lighting module of claim 8, wherein the microcontroller is configured to generate the PWM control signal, to have a target duty cycle;

and wherein the microcontroller is configured to initially generate the PWM control signal to have a first duty cycle that is lower than the target duty cycle and to increase the duty cycle of the PWM control signal from the first duty cycle to the target duty cycle.

10. The emergency lighting module of claim 9, wherein the microcontroller is configured to decrease the duty cycle of the PWM control signal from the target duty cycle to a final duty cycle that is lower than the target duty cycle.

11. The emergency lighting module of claim 10, wherein the microcontroller is configured to maintain the duty cycle of the PWM control signal at the final duty cycle until the AC line voltage is restored or until battery capacity is exceeded.

12. The emergency lighting module of claim 8, further comprising an analog to digital converter configured to receive the DC input voltage and provide a digital signal indicative of a voltage level of the DC input voltage to the microcontroller.

13. The emergency lighting module of claim 1, wherein the emergency lighting module is configured to ramp the DC output voltage up from an initial voltage level to a target voltage level in response to detecting reduction of the AC line signal.

14. The emergency lighting module of claim 1, further comprising:

a charging circuit configured to receive the DC input voltage from the solid state luminaire and responsively generate a charging signal for charging a rechargeable battery coupled to the emergency lighting module.

15. A method of operating an emergency lighting module for providing emergency power to a solid state luminaire, comprising:

receiving a status signal indicative of a status of an AC line voltage;

monitoring the AC line voltage, the solid state luminaire comprising a lighting board, which comprises lighting elements, and a lighting control module that is configured to drive the lighting elements responsive to a logical OR of a DC output voltage and a DC input voltage, the DC input voltage being generated in the solid state luminaire responsive to the AC line voltage; and

generating the DC output voltage in response to reduction of the AC line voltage.

16. The method of claim 15, further comprising:

generating a dimming control signal and supplying the dimming control signal to the solid state luminaire in response to reduction of the AC line voltage.

17. The method of claim 16, wherein the dimming control signal comprises a pulse width modulation (PWM) signal.

18. The method of claim 17 further comprising initially generating the PWM control signal to have a first duty cycle that is lower than a target duty cycle and increasing the duty cycle of the PWM control signal from the first duty cycle to the target duty cycle.

19. The method of claim 18, further comprising decreasing the duty cycle of the PWM control signal from the target duty cycle to a final duty cycle that is lower than the target duty cycle.

20. The method of claim 19, further comprising maintaining the duty cycle of the PWM control signal at the final duty cycle until the AC line voltage is restored.

21. The method of claim 15, further comprising:

receiving a DC input voltage from the solid state luminaire at a charging circuit; and

generating a charging signal for charging a rechargeable battery coupled to the emergency lighting module using the charging circuit.

22. An emergency lighting module for providing emergency power to a solid state luminaire, the emergency lighting module comprising:

a first output configured to supply a DC output voltage to the solid state luminaire responsive to a reduction of an AC line voltage;

a first input configured to receive a DC input voltage from the solid state luminaire, the solid state luminaire comprising a lighting board, which comprises lighting elements, and a lighting control module that is configured to drive the lighting elements responsive to a logical OR of the DC output voltage and the DC input voltage;

a second input configured to receive a status signal indicative of the status of the AC line voltage; and

a microcontroller configured to monitor the status signal and to generate a dimming control signal in response to a reduction of the AC line voltage;

wherein the emergency lighting module is configured to supply the dimming control signal to the lighting control module.

23. The emergency lighting module of claim 22, wherein the dimming control signal comprises a pulse width modulation (PWM) control signal.

24. The emergency lighting module of claim 22, wherein the status signal indicative of the status of the AC line voltage comprises an AC line signal and/or a rectified AC line signal.

25. The emergency lighting module of claim 22, wherein the emergency lighting module is configured to monitor the DC input voltage to detect a brownout condition of the AC line voltage.

26. The emergency lighting module of claim 22, wherein the emergency lighting module comprises a second output configured to supply an AC signal to the luminaire.

27. The emergency lighting module of claim 22, wherein the emergency lighting module is configured to supply a control signal to the luminaire that disables an AC/DC converter of the luminaire in response to reduction of the AC line voltage.

28. The emergency lighting module of claim 27, wherein the dimming control signal comprises a pulse width modulation (PWM) control signal, the emergency lighting module further comprising a microcontroller configured to monitor the status signal and to generate the PWM control signal in response to reduction of the AC line voltage.

29. The emergency lighting module of claim 28, wherein the microcontroller is configured to generate the PWM control signal to have a target duty cycle;

and wherein the microcontroller is configured to initially generate the PWM control signal to have a first duty cycle that is lower than the target duty cycle and to increase the duty cycle of the PWM control signal from the first duty cycle to the target duty cycle.

30. The emergency lighting module of claim 29, wherein the microcontroller is configured to decrease the duty cycle of the PWM control signal from the target duty cycle to a final duty cycle that is lower than the target duty cycle.

31. The emergency lighting module of claim 30, wherein the microcontroller is configured to maintain the duty cycle of the PWM control signal at the final duty cycle until the AC line voltage is restored or until battery capacity is exceeded.

32. The emergency lighting module of claim 23, further comprising:

a charging circuit configured to receive the DC input voltage from the solid state luminaire and responsively generate a charging signal for charging a rechargeable battery coupled to the emergency lighting module.