Coil topologies for inductive power transfer

• US 9,837,204 B2
• Filed: 08/15/2014
• Issued: 12/05/2017
• Est. Priority Date: 12/17/2013
• Status: Active Grant

• Current Assignee: WiTricity Corporation
• Original Assignee: Qualcomm, Inc.
• Inventors: Widmer, Hans Peter, Keeling, Nicholas A., Beaver, Jonathan
• Primary Examiner(s): Fureman, Jared
• Assistant Examiner(s): EVANS, JAMES P
• Application Number:
  US14/461,243
• Publication Number:
  US 20150170833A1
• Time in Patent Office: 1,208 Days
• Field of Search: None
• CPC Class Codes: B60L 53/122 Circuits or methods for driving the primary coil, e.g. supplying electric power to the coil
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/40 using two or more transmitting or receiving devices H02J50/50 takes precedence
• CPC Class Codes: H02J 50/60 responsive to the presence of foreign objects, e.g. detection of living beings
• CPC Class Codes: H02J 50/70 involving the reduction of electric, magnetic or electromagnetic leakage fields
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 50/90 involving detection or optimisation of position, e.g. alignment
• CPC Class Codes: H02J 7/00034 Charger exchanging data with an electronic device, i.e. telephone, whose internal battery is under charge
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

This disclosure provides systems, methods and apparatus including a magnetic flux device configured to transmit or receive magnetic flux. In certain configurations, the magnetic flux device can include a first coil with a first layer and second layer, a second coil with a third layer and fourth layer, and a magnetically permeable material with the first coil extending over a first edge of the magnetically permeable material and the second coil extending over a second edge of the magnetically permeable material. In certain other configurations, the magnetic flux device can include a first conductive structure including a first coil and a second coil enclosing a first area and a second area, respectively. The magnetic flux device can further include a second conductive structure with at least a first planar portion of the first conductive structure being substantially coplanar with a second planar portion of the second conductive structure.

Claims

1. A magnetic flux device configured to transmit or receive magnetic flux to or from a space beyond the magnetic flux device, the magnetic flux device comprising:

at least a first electrically conductive coil and a second electrically conductive coil, the first coil having a first layer and second layer, the second coil having a third layer and fourth layer, the first layer substantially coplanar with the third layer; and

a magnetically permeable material having;

a substantially planar first surface,

a second surface adjoined to the first surface at a first edge, and

a third surface adjoined to the first surface at a second edge, the first coil extending over the first edge and intersecting a plane of the first surface, the second coil extending over the second edge and intersecting the plane of the first surface, wherein a first geometric plane defined by at least one turn of each of the first and second coils in the first and third layers, respectively, is parallel to the substantially planar first surface.

2. The magnetic flux device of claim 1, wherein the first coil comprises at least one spiral wound coil and the second coil comprises at least one spiral wound coil.

3. The magnetic flux device of claim 1, wherein the first edge is opposite to the second edge.

4. The magnetic flux device of claim 1, wherein the first coil is adjacent to the magnetically permeable material and the second coil is adjacent to the magnetically permeable material.

5. The magnetic flux device of claim 1, wherein the magnetically permeable material comprises a ferrite plate.

6. The magnetic flux device of claim 1, wherein the first layer and the second layer comprise stacked windings of the first coil and the third layer and the fourth layer comprise stacked windings of the second coil.

7. The magnetic flux device of claim 1, wherein the first layer of the first coil extends over a first half of the first surface and the third layer of the second coil extends over a second half of the first surface.

8. The magnetic flux device of claim 1, wherein the first coil does not encircle the magnetically permeable material and the second coil does not encircle the magnetically permeable material.

9. The magnetic flux device of claim 1, wherein the first layer and the second layer comprise a plurality of layers of conductive windings.

10. The magnetic flux device of claim 1, wherein the first coil and the second coil form a first conductive structure having at least a first planar portion, the magnetic flux device further comprising a second conductive structure configured to wirelessly receive or transmit power via the magnetic field, the second conductive structure having at least a second planar portion substantially coplanar with the first planar portion.

11. The magnetic flux device of claim 10, wherein the first conductive structure and the second conductive structure are configured to substantially completely cover the first surface of the magnetically permeable material.

12. The magnetic flux device of claim 10, wherein the first conductive structure, the second conductive structure, and the magnetically permeable material at least partially bound a region configured to contain electronic components.

13. The magnetic flux device of claim 10, wherein the first conductive structure and the second conductive structure are stacked on one another.

14. The magnetic flux device of claim 10, wherein the first planar portion at least partially bounds at least one region containing the second planar portion.

15. The magnetic flux device of claim 1, wherein the first layer of the first coil has a first inner periphery bounding a first region, and wherein the third layer of the second coil has a second inner periphery bounding a second region.

16. The magnetic flux device of claim 15, wherein a first center point of the first region and a second center point of the second region are closer to the first and second edges, respectively, than to a center point of the magnetically permeable material.

17. A magnetic flux device configured to transmit or receive magnetic flux to or from a space beyond the magnetic flux device, the magnetic flux device comprising:

means for flowing at least one electric current, the flowing means comprising at least a first electrically conductive coil and a second electrically conductive coil, the first coil having a first layer and second layer, the second coil having a third layer and fourth layer, the first layer substantially coplanar with the third layer;

means for modifying magnetic flux generated by the at least one electric current or which generates the at least one electric current,

wherein the modifying means comprises a magnetically permeable material having a substantially planar first surface, a second surface adjoined to the first surface at a first edge, and a third surface adjoined to the first surface at a second edge, wherein the first coil extends over the first edge and intersects a plane of the first surface, and the second coil extends over the second edge and intersects the plane of the first surface, and

wherein a first geometric plane defined by at least one turn of each of the first and second coils in the first and third layers, respectively, is parallel to the substantially planar first surface.