Systems for providing tunable white light with high color rendering

• US 9,839,091 B2
• Filed: 12/15/2016
• Issued: 12/05/2017
• Est. Priority Date: 01/28/2016
• Status: Active Grant

• Current Assignee: Korrus Incorporated (MKD Electric, Inc.)
• Original Assignee: EcoSense Lighting Inc.
• Inventors: Petluri, Raghuram L. V., Pickard, Paul Kenneth
• Primary Examiner(s): Owens, Douglas W
• Assistant Examiner(s): Kaiser, Syed M
• Application Number:
  US15/381,012
• Publication Number:
  US 20170223799A1
• Time in Patent Office: 355 Days
• Field of Search: 315297, 315307, 315312, 315149, 315291, 315294
• CPC Class Codes: F21K 9/00 Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
• CPC Class Codes: F21Y 2113/13 comprising an assembly of point-like light sources
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H01L 25/0753 the devices being arranged next to each other
• CPC Class Codes: H01L 25/50 Multistep manufacturing processes of assemblies consisting of devices, each device being of a type provided for in group H01L27/00 or H01L29/00 H01L21/50 takes precedence
• CPC Class Codes: H01L 2933/0041 relating to wavelength conversion elements
• CPC Class Codes: H01L 33/50 Wavelength conversion elements
• CPC Class Codes: H01L 33/504 Elements with two or more wavelength conversion materials
• CPC Class Codes: H05B 45/20 Controlling the colour of the light
• CPC Class Codes: H05B 45/24 using electrical feedback from LEDs or from LED modules
• CPC Class Codes: H05B 45/48 having LEDs organised in strings and incorporating parallel shunting devices

Abstract

The present disclosure provides systems for generating tunable white light. The systems include a plurality of LED strings that generate light with color points that fall within blue, yellow/green, red, and cyan color ranges, with each LED string being driven with a separately controllable drive current in order to tune the generated light output.

Claims

1. A semiconductor light emitting device, comprising:

a solid state emitter package comprising;

a first solid state emitter that excites a first luminescent material;

a second solid state emitter that excites a second luminescent material;

a third solid state emitter that excites a third luminescent material; and

a fourth solid state emitter that excites a fourth luminescent material; and

a control circuit configured to independently apply an on-state drive current to each of the first, second, third, and fourth solid state emitters;

wherein the first solid state emitter and the first luminescent material together emit a first unsaturated light having a first color point within a blue color range defined by a line connecting the ccx, ccy color coordinates of the infinity point of the Planckian locus (0.242, 0.24) and (0.12, 0.068), the Planckian locus from 4000K and infinite CCT, the constant CCT line of 4000K, the line of purples, and the spectral locus;

wherein the second solid state emitter and the second luminescent material together emit a second unsaturated light having a second color point within a red color range defined by the spectral locus between the constant CCT line of 1600K and the line of purples, the line of purples, a line connecting the ccx, ccy color coordinates (0.61, 0.21) and (0.47, 0.28), and the constant CCT line of 1600K;

wherein the third solid state emitter and the third luminescent material together emit a third unsaturated light having a third color point within a yellow/green color range defined by the constant CCT line of 4600K, the Planckian locus between 4600K and 550K, the spectral locus, and a line connecting the ccx, ccy color coordinates (0.445, 0.555) and (0.38, 0.505);

wherein the fourth solid state emitter and the fourth luminescent material together emit a fourth unsaturated light having a fourth color point within a cyan color range defined by a line connecting the ccx, ccy color coordinates (0.18, 0.55) and (0.27, 0.72), the constant CCT line of 9000K, the Planckian locus between 9000K and 4600K, the constant CCT line of 4600K, and the spectral locus; and

wherein the control circuit is configured to adjust a fifth color point of a fifth unsaturated light that results from a combination of the first, second, third, and fourth unsaturated light.

2. The semiconductor light emitting device of claim 1,

wherein the first, second, and third solid state emitters each emit light having a peak wavelength between about 405 nm and about 485 nm;

and

wherein the fourth solid state emitter emits light having a peak wavelength between about 485 nm and about 520 nm.

3. The semiconductor light emitting device of claim 1,

wherein the blue color range comprises a region on the 1931 CIE Chromaticity Diagram defined by a 60-step MacAdam ellipse at 20000K, 40 points below the Planckian locus.

4. The semiconductor light emitting device of claim 1,

wherein the red color range comprises a region on the 1931 CIE Chromaticity Diagram defined by a 20-step MacAdam ellipse at 1200K, 20 points below the Planckian locus.

5. The semiconductor light emitting device of claim 1,

wherein the yellow/green color range comprises a region on the 1931 CIE Chromaticity Diagram defined by a 16-step MacAdam ellipse at 3700K, 30 points above Planckian locus.

6. The semiconductor light emitting device of claim 1,

wherein the cyan color range comprises a region on the 1931 CIE Chromaticity Diagram defined by 30-step MacAdam ellipse at 6000K, 68 points above the Planckian locus.

7. The semiconductor light emitting device of claim 1,

wherein the control circuit is configured to adjust the fifth color point so that it falls within a 7-step MacAdam ellipse around any point on the black body locus having a correlated color temperature between 1800K and 10000K.

8. The semiconductor light emitting device of claim 7,

wherein the light emitting device is configured to generate the fifth unsaturated light corresponding to a plurality of points along a predefined path with the light generated at each point having light with one or more of Ra≧

90, R9≧

60, and GAI_BB≧

95.

9. The semiconductor light emitting device of claim 1,

wherein the control circuit is configured to adjust the fifth color point so that it falls within a 7-step MacAdam ellipse around any point on the black body locus having a correlated color temperature between 1800K and 6500K;

and

wherein the light emitting device is configured to generate the fifth unsaturated light corresponding to a plurality of points along a predefined path with the light generated at each point having light with one or more of Ra≧

90, R9≧

75, and GAI_BB≧

95.

14. The semiconductor light emitting device of claim 1, wherein the drive circuit is responsive to input from one or more of a control system and one or more sensors.

15. The semiconductor light emitting device of claim 1, wherein each of the first, second, third, and fourth luminescent materials has insubstantial conductive thermal communication from each of the first, second, third, and fourth solid state emitters, respectively.

16. The semiconductor light emitting device of claim 1, wherein each of the first, second, third, and fourth luminescent materials comprises one or more phosphors.

17. The semiconductor light emitting device of claim 1,

wherein the blue color range comprises a region defined by a polygonal region on the 1931 CIE Chromaticity Diagram defined by the following ccx, ccy color coordinates:

(0.22, 0.14), (0.19, 0.17), (0.26, 0.26), (0.28, 0.23).

18. The semiconductor light emitting device of claim 1,

wherein the red color range comprises a region defined by a polygonal region on the 1931 CIE Chromaticity Diagram defined by the following ccx, ccy color coordinates:

(0.53, 0.41), (0.59, 0.39), (0.63, 0.29), (0.58, 0.30).

19. The semiconductor light emitting device of claim 1,

wherein the yellow/green color range comprises a region defined by a polygonal region on the 1931 CIE Chromaticity Diagram defined by the following ccx, ccy color coordinates:

(0.37, 0.39), (0.33, 0.41), (0.43, 0.56), (0.54, 0.45).

20. The semiconductor light emitting device of claim 1,

wherein the cyan color range comprises a region defined by a polygonal region on the 1931 CIE Chromaticity Diagram defined by the following ccx, ccy color coordinates:

(0.31, 0.56), (0.39, 0.53), (0.39, 0.48), (0.31, 0.50).

10. A method of forming a light emitting device, the method comprising:

providing a substrate,

mounting a first solid state emitter, a second solid state emitter, a third solid state emitter, and a fourth solid state emitter on the substrate,

providing first, second, third, and fourth luminescent materials in illuminative communication with the first, second, third, and fourth solid state emitters, respectively,

wherein the first solid state emitter and the first luminescent material are configured to emit a first combined light having a first color point within a blue color range defined by a line connecting the ccx, ccy color coordinates of the infinity point of the Planckian locus (0.242, 0.24) and (0.12, 0.068), the Planckian locus from 4000K and infinite CCT, the constant CCT line of 4000K, the line of purples, and the spectral locus;

the second solid state emitter and the second luminescent material are configured to emit a second combined light having a second color point within a red color range defined by the spectral locus between the constant CCT line of 1600K and the line of purples, the line of purples, a line connecting the ccx, ccy color coordinates (0.61, 0.21) and (0.47, 0.28), and the constant CCT line of 1600K;

the third solid state emitter and the third luminescent material are configured to emit a third combined light having a third color point within a yellow/green color range defined by the constant CCT line of 4600K, the Planckian locus between 4600K and 550K, the spectral locus, and a line connecting the ccx, ccy color coordinates (0.445, 0.555) and (0.38, 0.505); and

the fourth solid state emitter and the fourth luminescent material are configured to emit a fourth combined light having a fourth color point within a cyan color range defined by a line connecting the ccx, ccy color coordinates (0.18, 0.55) and (0.27, 0.72), the constant CCT line of 9000K, the Planckian locus between 9000K and 4600K, the constant CCT line of 4600K, and the spectral locus; and

wherein the first, second, third, and fourth combined lights together have a fifth color point that falls within a 7-step MacAdam ellipse around any point on the black body locus having a correlated color temperature between 1800K and 10000K.

11. The semiconductor light emitting device of claim 10, wherein

the first, second, and third solid state emitters and first, second, and third luminescent materials are provided as phosphor-coated blue light emitting device chips;

and

the fourth solid state emitter and fourth luminescent material are provided as a phosphor-coated cyan light emitting device chip.

12. The semiconductor light emitting device of claim 10, wherein each of the first, second, third, and fourth luminescent materials is spatially separated from each of the first, second, third, and fourth solid state emitters, respectively.

13. The method of forming a light emitting device of claim 10, the method further comprising:

providing a control circuit configured to independently apply an on-state drive current to each of the first, second, third, and fourth solid state emitters.