Flexible and scalable sensor arrays for recording and modulating physiological activity

• US 9,839,367 B2
• Filed: 07/22/2016
• Issued: 12/12/2017
• Est. Priority Date: 03/12/2008
• Status: Active Grant

• Current Assignee: Trustees Of The University Of Pennsylvania (University of Pennsylvania)
• Original Assignee: Trustees Of The University Of Pennsylvania (University of Pennsylvania)
• Inventors: Litt, Brian, Viventi, Jonathan
• Primary Examiner(s): FAIRCHILD, MALLIKA DIPAYAN
• Application Number:
  US15/217,121
• Publication Number:
  US 20170071491A1
• Time in Patent Office: 508 Days
• CPC Class Codes: A61B 2562/02 Details of sensors specially adapted for in-vivo measurements
• CPC Class Codes: A61B 2562/0233 Special features of optical sensors or probes classified in A61B5/00
• CPC Class Codes: A61B 2562/028 Microscale sensors, e.g. electromechanical sensors [MEMS]
• CPC Class Codes: A61B 2562/046 in a matrix array
• CPC Class Codes: A61B 2562/125 characterised by the manufacture of electrodes
• CPC Class Codes: A61B 2562/164 the sensor is mounted in or on a conformable substrate or carrier
• CPC Class Codes: A61B 5/0031 Implanted circuitry
• CPC Class Codes: A61B 5/0084 for introduction into the body, e.g. by catheters A61B5/1459 takes precedence
• CPC Class Codes: A61B 5/0261 using optical means, e.g. infrared light
• CPC Class Codes: A61B 5/14503 invasive, e.g. introduced into the body by a catheter or needle or using implanted sensors A61B5/1459, A61B5/1464, A61B5/1473, A61B5/1482, A61B5/14865 take precedence
• CPC Class Codes: A61B 5/14552 Details of sensors specially adapted therefor
• CPC Class Codes: A61B 5/24 Detecting, measuring or recording bioelectric or biomagnetic signals of the body or parts thereof
• CPC Class Codes: A61B 5/291 for electroencephalography [EEG]
• CPC Class Codes: A61B 5/6852 Catheters
• CPC Class Codes: A61N 1/05 for implantation or insertion into the body, e.g. heart electrode A61N1/06 takes precedence
• CPC Class Codes: A61N 1/0531 Brain cortex electrodes
• CPC Class Codes: A61N 1/0534 Electrodes for deep brain stimulation
• CPC Class Codes: A61N 1/0553 Paddle shaped electrodes, e.g. for laminotomy
• CPC Class Codes: A61N 5/0601 Apparatus for use inside the body
• CPC Class Codes: H01L 21/2686 using incoherent radiation
• CPC Class Codes: H01L 21/28 : Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268 etching for patterning the electrodes H01L21/311, H01L21/3213; multistep manufacturing processes for data storage electrodes H01L29/4011
• CPC Class Codes: H01L 21/56 : Encapsulations, e.g. encapsulation layers, coatings

Abstract

An implantable sensor array incorporates active electronic elements to greatly increase the number of sensors and their density that can be simultaneously recorded and activated. The sensors can be of various configurations and types, for example: optical, chemical, temperature, pressure or other sensors including effectors for applying signals to surrounding tissues. The sensors/effectors are arranged on a flexible and stretchable substrate with incorporated active components that allow the effective size, configuration, number and pattern of sensors/effectors to be dynamically changed, as needed, through a wired or wireless means of communication. Active processing allows many channels to be combined either through analog or digital means such that the number of wires exiting the array can be substantially reduced compared to the number of sensors/effectors on the array.

Claims

1. An implantable cortical surface electrode array, comprising:

a flexible substrate adapted for implantation in a tissue of a patient and adapted to conform to a cortical surface;

an array of electrodes arranged on said flexible substrate; and

switches incorporated into said flexible substrate, said switches arranged between adjacent electrodes so as to selectively connect respective individual electrodes to each other so as to enable effective size, configuration, and number of electrodes to be dynamically changed.

2. The implantable cortical surface electrode array of claim 1, wherein said switches comprise analog or digital switches arranged between adjacent electrodes, said switches being responsive to logic for selectively opening or closing said switches.

3. The implantable cortical surface electrode array of claim 1, wherein said switches are flexible and/or stretchable.

4. The implantable cortical surface electrode array of claim 1, wherein said switches are responsive to configuration and control signals provided by wire or wirelessly to said array of electrodes.

5. The implantable cortical surface electrode array of claim 4, further comprising a processor that provides said configuration and control signals to said array of electrodes, wherein the processor is incorporated into the flexible substrate.

6. The implantable cortical surface electrode array of claim 5, wherein said processor includes an algorithm that tracks a position of respective electrodes and identifies migration of said electrodes within tissue.

7. The implantable cortical surface electrode array of claim 1, wherein said array of electrodes comprises at least 100×

100 sensors in an area no greater than 36 cm².

8. The implantable cortical surface electrode array of claim 1, wherein said array of electrodes are formed to contact and conform to small changes in a brain surface.

9. The implantable cortical surface electrode array of claim 1, wherein said array of electrodes are formed for neuroprostheses for recording and/or functional stimulation of motor and other central and peripheral nerves for afferent and/or efferent bodily functions.

10. The implantable cortical surface electrode array of claim 1, wherein said array of electrodes are formed into sheets for wrapping around structures for patterned recording and/or stimulation.

11. The implantable cortical surface electrode array of claim 1, wherein said array of electrodes receive power from at least one source outside of a patient'"'"'s body.

12. The implantable cortical surface electrode array of claim 1, wherein said array of electrodes are arranged in a three-dimensional configuration.

13. The implantable cortical surface electrode array of claim 1, further comprising a buffer amplifier at each electrode and a set of multiplexing switches arranged in rows and columns, wherein the buffer amplifier is incorporated into said flexible substrate.

14. The implantable cortical surface electrode array of claim 1, wherein said array of electrodes further comprises sensors including one or more electronic sensors, optical sensors, chemical sensors, force sensors, and/or temperature sensors.

15. The implantable cortical surface electrode array of claim 1, wherein a plurality of electrodes are connected by said switches to form a macrosensor.

16. The implantable cortical surface electrode array of claim 14, further comprising an amplifier and an analog to digital converter incorporated into said flexible substrate for amplifying and digitizing signals detected by said sensors.

17. The implantable cortical surface electrode array of claim 14, further comprising an output amplifier that receives and amplifies the outputs of all sensors, wherein the output amplifier is incorporated into said flexible substrate.

18. The implantable cortical surface electrode array of claim 14, wherein said switches are arranged to enable sampling from a large number of sensors simultaneously.

19. The implantable cortical surface electrode array of claim 1, wherein said array of electrodes further comprises effectors that apply stimulation signals to the cortical surface when implanted, said effectors including one or more electrical stimulators, illumination devices, chemical infusion devices, chemical release devices, heating devices, cooling devices, pressure devices, and magnetic field devices.

20. The implantable cortical surface electrode array of claim 19, wherein a plurality of electrodes are connected by said switches to form a macroeffector.