Arrangement and method for measuring a delivery volume and a delivery rate of an intermittently operating pump

• US 9,841,015 B2
• Filed: 06/03/2014
• Issued: 12/12/2017
• Est. Priority Date: 06/05/2013
• Status: Active Grant

• Current Assignee: BASF SE
• Original Assignee: BASF SE
• Inventors: Wichmann, Wolf-Dieter
• Primary Examiner(s): Laballe, Clayton E
• Assistant Examiner(s): Hancock, Dennis
• Application Number:
  US14/894,755
• Publication Number:
  US 20160108906A1
• Time in Patent Office: 1,288 Days
• CPC Class Codes: F04B 13/00 Pumps specially modified to deliver fixed or variable measured quantities
• CPC Class Codes: F04B 19/22 of reciprocating-piston type
• CPC Class Codes: F04B 2205/09 Flow through the pump
• CPC Class Codes: F04B 23/02 having reservoirs
• CPC Class Codes: F04B 43/02 having plate-like flexible members, e.g. diaphragms F04B43/14 takes precedence
• CPC Class Codes: F04B 49/065 and making use of computers
• CPC Class Codes: F04B 49/225 with throttling valves or valves varying the pump inlet opening or the outlet opening
• CPC Class Codes: F04B 51/00 Testing machines, pumps, or pumping installations
• CPC Class Codes: F04B 53/10 Valves; Arrangement of valves
• CPC Class Codes: F04C 14/24 characterised by using valves controlling pressure or flow rate, e.g. discharge valves or unloading valvesF04C14/10 takes precedence
• CPC Class Codes: F04C 2270/205 Controlled or regulated
• CPC Class Codes: F04C 2270/585 Controlled or regulated
• CPC Class Codes: G01F 1/26 of the valve type
• CPC Class Codes: G01F 15/005 Valves valves in general F16K

Abstract

The present invention relates to an arrangement for detecting a delivery volume and/or a delivery flow, with a discontinuously operating pump (1), at least one outlet line (3) and/or one inlet line (2, 2-1, 2-2) and a passive valve (5, 5-1, 5-2), which is arranged in the outlet line (3) or the inlet line (2, 2-1, 2-2) and which has a valve seat (15-1, 15-2) and a valve head (16-1, 16-2), the valve (5, 5-1, 5-2) being closed in a first position of the valve head (16-1, 16-2) and being open in a second position of the valve head (16-1, 16-2) of the valve (5, 5-1, 5-2). The arrangement according to the invention is defined by a sensor (8, 8-1, 8-2), by means of which values can be detected which indicate whether the valve head (16-1, 16-2) is in the first or the second position, and by a computing unit (9) which is coupled to the sensor (8, 8-1, 8-2) and by means of which the volume delivered by the pump (1) and/or the delivery flow of the pump (1) can be calculated on the basis of the detected values of the sensor (8, 8-1, 8-2). The invention relates furthermore, to an extraction system for a plant protective with such an arrangement and to a method for detecting a delivery volume and/or a delivery flow of a discontinuously operating pump, which method can be carried out by this arrangement.

Claims

1. An arrangement for detecting a delivery volume and/or a delivery flow, with

a discontinuously operating pump,

at least one outlet line and one inlet line and

a passive valve, which is arranged in the outlet line or the inlet line and which has a valve seat and a valve head, the valve being closed in a first position of the valve head and the valve being open in a second position of the valve head

a sensor, by means of which values can be detected which indicate whether the valve head is in the first or the second position, and

a computing unit, which is coupled to the sensor and by means of which the volume delivered by the pump and/or the delivery flow of the pump can be calculated on the basis of the detected values of the sensor,

the pump operating cyclically, a defined fluid volume being delivered by the pump during each cycle, the valve head being in the first position between two cycles and it being possible for it to be detected by means of the computing unit and the sensor how frequently the valve head changes from the first position to the second, and it being possible for the volume delivered by the pump to be calculated on the basis of the number of changes from the first position to the second, and having

a test device for detecting a delivery malfunction, which is coupled to the pump and sensor and by way of which it is possible to test whether the valve head has changed from the first position to the second position within a defined time interval after the end of the cycle

wherein

the computing unit comprises a memory in which an initial volume in a container connected to the inlet line is stored, and

wherein the computing unit is set up to calculate a remaining volume in the container and to test whether the delivery malfunction is a malfunction of the pump or an empty state of the container.

2. The arrangement according to claim 1,

wherein,

the position of the valve head in relation to the valve seat in the second position of the valve head can be detected by means of the sensor.

3. The arrangement according to claim 2,

wherein,

the sensor is a distance sensor, by means of which the distance of the valve head from a reference point can be detected.

4. The arrangement according to claim 1,

wherein

the sensor is a motion sensor by way of which a movement of the valve head is detectable.

5. The arrangement according to claim 2,

wherein,

the computing unit is coupled to the memory or a further memory which stores calibration data which indicate the delivery flow through the valve as a function of the position of the valve head in relation to the valve seat, and wherein the volume delivered by the pump and/or the delivery flow of the pump can be calculated by the computing unit on the basis of the position, continuously detected by the sensor, of the valve head and on the basis of the calibration data.

6. The arrangement according to claim 1,

wherein,

by means of the computing unit, an indication of an empty state can be indicated by an indicator device when the remaining volume is below a defined limit value.

7. An extraction system for a plant protective, with

a container, which has a container wall and an extraction orifice, the container wall surrounding an inner space for receiving the plant protective, and

an arrangement according to claim 1,

the discontinuously operating pump being coupled to the container such that plant protective located in the container is delivered by means of the inlet line of the pump through the pump to the outlet line of the pump

the sensor and the computing unit being arranged in an external unit, and

the container having a first connection for coupling the sensor to the valve of the pump for the purpose of detecting the position of the valve head.

8. The extraction system according to claim 7,

wherein,

the discontinuously operating pump being arranged in the inner space of the container such that plant protective located in the container is delivered by means of the inlet line of the pump through the pump via the outlet line of the pump to the extraction orifice of the container.

9. The extraction system according to claim 7,

wherein

the discontinuously operating pump is fastened to the outside of the container.

10. The extraction system according to claim 7,

wherein

the extraction system comprises a plurality of containers and a changing device, the containers each comprising a pump and it being possible, by means of the changing device, for the coupling of the sensor with the first connection to be automatically released from the first container and to be coupled with the first connection of a further container.

11. A method for metering a plant protective, in which the plant protective is delivered by means of a discontinuously and cyclically operating pump and the delivery volume and/or the delivery flow of the pump is detected, in which

a pump element is driven, with the result that the plant protective is delivered out of a container, the delivered plant protective opening a passive valve, arranged in an outlet line and/or an inlet line, counter to an opening force of the valve, in that a valve head is moved in relation to a valve seat from a first position into a second position,

a defined plant protective volume is delivered by the pump during each cycle, wherein the valve head is in the first position, in which the valve is closed, between two cycles, it being detected how frequently the valve head changes from the first position to the second position, and the volume delivered by the pump being calculated on the basis of the number of changes from the first position to the second,

wherein

it is tested whether the valve head has changed from the first position to the second position within a defined time interval after the end of a cycle, and a delivery malfunction is detected if the valve head has not changed from the first position to the second position within the time interval after the end of a cycle

wherein the initial volume of the plant protective in a container is detected, and

wherein the remaining volume of the plant protective in the container is calculated and it is tested whether the delivery malfunction is a malfunction of the pump or an empty state of the container.

12. The method according to claim 11,

wherein,

in the second position of the valve head the position of the valve head in relation to the valve seat is detected.

13. The method according to claim 12,

wherein,

the volume delivered by the pump and/or the delivery flow of the pump are/is calculated on the basis of calibration data, which indicate the delivery flow through the valve as a function of the position of the valve head in relation to the valve seat, and on the basis of the continuously detected position of the valve head.

14. The method according to claim 11,

wherein

an indication of an empty state of the container is output when the remaining volume is below a defined limit value and a delivery malfunction has been detected.

15. The method according to claim 11,

wherein

an indication of a malfunction is output when the remaining volume is not below the defined limit value and a delivery malfunction has been detected.