System and method for phased array material imaging

• US 9,841,502 B2
• Filed: 03/04/2016
• Issued: 12/12/2017
• Est. Priority Date: 03/06/2015
• Status: Active Grant

• Current Assignee: Noble Sensors, LLC
• Original Assignee: Noble Sensors, LLC
• Inventors: Pandey, Gaurav, Weinberg, Martin J., Koplin, Richard S.
• Primary Examiner(s): Brainard, Timothy A
• Application Number:
  US15/061,116
• Publication Number:
  US 20160259035A1
• Time in Patent Office: 648 Days
• Field of Search: 600459
• CPC Class Codes: A61B 8/4488 the transducer being a phased array
• CPC Class Codes: G01N 2291/044 Internal reflections (echoes), e.g. on walls or defects
• CPC Class Codes: G01N 29/00 Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object G01N3/00, G01N5/00, G01N7/00, G01N9/00, G01N11/00, G01N13/00, G01N15/00, G01N17/00, G01N19/00, G01N21/00, G01N22/00, G01N23/00, G01N24/00, G01N25/00, G01N27/00 take precedence
• CPC Class Codes: G01N 29/0654 Imaging
• CPC Class Codes: G01N 29/262 by electronic orientation or focusing, e.g. with phased arrays phased arrays per se G10K11/34
• CPC Class Codes: G01S 15/89 for mapping or imaging
• CPC Class Codes: G01S 15/8913 using separate transducers for transmission and reception
• CPC Class Codes: G01S 15/8915 using a transducer array
• CPC Class Codes: G01S 15/8925 the array being a two-dimensional transducer configuration, i.e. matrix or orthogonal linear arrays
• CPC Class Codes: G01S 7/5202 for pulse systems
• CPC Class Codes: G10K 11/346 using phase variation

Abstract

A probe is described for analyzing a target using an array of transceivers formed of transmitter/receiver pairs. As opposed to the prior art, the high voltage trigger signals from used to trigger the transmitters are separated from the output signals of the receivers thereby resulting in a simpler and more efficient circuitry. Moreover, the output signals are delayed to compensate for the delays in the echo signals from the target due to the varying distance between the different transceivers and the target. The probe can be used for analyzing pathological organs, as well as many other objects such as gas pipes, airplane wings, etc.

Claims

1. A phased array probe, comprising:

a plurality of transmitters including at least a first transmitter and a second transmitter spaced from the first transmitter, the plurality of transmitters being provided with a first ground reference;

a plurality of receivers including at least a first receiver and a second receiver spaced from the first receiver, the plurality of receivers being provided with a second ground reference distinct from the first ground reference;

a transmit beam former configured to

generate control signals to respectively excite each transmitter, a control signal associated with the second transmitter being delayed with respect to a control signal associated with the first transmitter, and

generate a trigger signal corresponding to the delay;

a pulser generator configured to generate excitation pulses to the transmitters in response to the control signals thereby causing a probe signal transmitted by the second transmitter to be delayed with respect to a probe signal transmitted by the first transmitter;

a receiving module configured to

receive signals from the receivers corresponding to the probe signals, and

delay sampling of the received signal associated with the second receiver based on the trigger signal generated by the transmit beam former; and

an analyzer configured to analyze the received signals, wherein

signal paths from the transmit beam former to the first and second transmitters are distinct from signal paths from the first and second receivers to the receiving module.

2. The probe of claim 1, wherein the transmitters are selected from the group consisting of piezoelectric, capacitive, magnetostrictive, acoustic, electromagnetic, and any other transducer elements that convert electrical voltage pulses into acoustic, ultrasonic or electromagnetic waves.

3. The probe of claim 1, further comprising a plurality of low noise amplifiers that respectively amplify the signals from the receivers to provide the received signals to the receiving module.

4. The probe of claim 1, wherein the receiving module includes analog-to-digital converters that respectively convert the received signals into digital output signals.

5. The probe of claim 1, wherein the delayed received signal associated with the second receiver overlaps with the received signal associated with the first receiver.

6. The probe of claim 1, wherein the received signals are added.

7. The probe of claim 1, wherein the transmitters and receivers are provided in an alternating arrangement.

8. The probe of claim 1, wherein at least one of the transmitters is disposed between two of the receivers, and at least one of the receivers is disposed between two of the transmitters.

9. The probe of claim 1, wherein the transmitters are electrically isolated from the receivers.

10. The probe of claim 1, further comprising a multiplexer that multiplexes the received signals and provides the multiplexed received signal to an analog-to-digital converter.

11. A phased array probe, comprising:

a plurality of transmitters including at least a first transmitter and a second transmitter spaced from the first transmitter;

a plurality of receivers including at least a first receiver and a second receiver spaced from the first receiver;

a transmit beam former configured to

generate control signals to respectively excite each transmitter, a control signal associated with the second transmitter being delayed with respect to a control signal associated with the first transmitter, and

generate a trigger signal corresponding to the delay;

a pulser generator configured to generate excitation pulses to the transmitters in response to the control signals thereby causing a probe signal transmitted by the second transmitter to be delayed with respect to a probe signal transmitted by the first transmitter;

a receiving module configured to

receive signals from the receivers corresponding to the probe signals, and

delay sampling of the received signal associated with the second receiver based on the trigger signal generated by the transmit beam former;

an analyzer configured to analyze the received signals; and

a multiplexer that multiplexes a plurality of trigger signals generated by the beam former and provides the multiplexed trigger signal to an analog-to-digital converter, wherein

signal paths from the transmit beam former to the first and second transmitters are distinct from signal paths from the first and second receivers to the receiving module.

12. A phased array probe, comprising:

a plurality of transmitters including at least a first transmitter and a second transmitter spaced from the first transmitter;

a plurality of receivers including at least a first receiver and a second receiver spaced from the first receiver;

a transmit beam former configured to

generate control signals to respectively excite each transmitter, a control signal associated with the second transmitter being delayed with respect to a control signal associated with the first transmitter, and

generate a trigger signal corresponding to the delay;

a pulser generator configured to generate excitation pulses to the transmitters in response to the control signals thereby causing a probe signal transmitted by the second transmitter to be delayed with respect to a probe signal transmitted by the first transmitter;

a receiving module configured to

receive signals from the receivers corresponding to the probe signals, and

delay sampling of the received signal associated with the second receiver based on the trigger signal generated by the transmit beam former;

an analyzer configured to analyze the received signals; and

a multiplexer that multiplexes the received signals and provides the multiplexed received signal to an analog-to-digital converter, wherein

signal paths from the transmit beam former to the first and second transmitters are distinct from signal paths from the first and second receivers to the receiving module,

the receiving module includes the multiplexor and the analog-to-digital converter, and

the analog-to-digital converter receives the trigger signal from the beam former.

13. A method of probing a target, comprising:

generating a plurality of transmit signals from an array of transmitters, at least a first transmit signal of a first of the transmitters being delayed with respect to a second transmit signal of a second of the transmitters, the first transmit signal and the second transmit signal being respectively provided to the first and second transmitters by a transmit beam former along first signal paths, the plurality of transmitters being provided with a first ground reference;

detecting echo signals from the target resulting from the transmit signals with a plurality of receivers, the plurality of receivers being provided with a second ground reference distinct from the first ground reference;

delaying, by a receiving module and based on a trigger signal generated by the transmit beam former, sampling of a first of the echo signals relative to a second of the echo signals based on a trigger signal, the echo signals being respectively provided to the receiving module by the first and second transmitters along second signal paths distinct from the first signal paths;

converting the echo signals into corresponding digital signals based on the sampling; and

summing the digital signals.

14. The method of claim 13, further comprising sending excitation signals to the transmitters by the transmit beam former to cause the generation of the transmit signals.