Metal object detection device

• US 9,841,524 B2
• Filed: 12/12/2013
• Issued: 12/12/2017
• Est. Priority Date: 12/27/2012
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Obayashi, Kazuyoshi, Kamiya, Akira, Takahashi, Eisuke, Tani, Keisuke
• Primary Examiner(s): Assouad, Patrick
• Assistant Examiner(s): McAndrew, Christopher
• Application Number:
  US14/758,078
• Publication Number:
  US 20150362614A1
• Time in Patent Office: 1,461 Days
• Field of Search: 32420717
• CPC Class Codes: G01V 3/104 using several coupled or uncoupled coils G01V3/101 takes precedence
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices

Abstract

A metal object detection device includes a plurality of detection coils, a capacitor configuring a resonant circuit in cooperation with each of at least two of the detection coils, a first series connection body, a second series connection body, a voltage applying unit, and a processing unit. The voltage applying unit applies an AC voltage to both ends of each of the first series connection body and the second series connection body. The processing unit performs a process for detecting the metal object on the basis of a potential difference between a connection point included in the first series connection body and a connection point included in the second series connection body.

Claims

1. A metal object detection device applied to a non-contact power feeding device that performs power transfer between a primary coil and a secondary coil in a non-contact manner, the metal object detection device comprising:

a plurality of detection coils detecting a metal object present in a path of a magnetic flux generated by at least one of the primary coil and the secondary coil;

a capacitor configuring a resonant circuit in cooperation with each of at least two of the plurality of detection coils;

a first series connection body including one of a series connection body having at least one of the resonant circuits and a first passive element, the at least one of the resonant circuits and the first passive element being connected in series, and a series connection body having the detection coil and the capacitor configuring one of the resonant circuits, the detection coil and the capacitor being connected in series;

a second series connection body including one of a series connection body having at least one of the resonant circuits except for the resonant circuit configuring the first series connection body and a second passive element, the at least one of the resonant circuits except for the resonant circuit configuring the first series connection body and the second passive element being connected in series, and a series connection body having the detection coil and the capacitor configuring one of the resonant circuits except for the resonant circuit configuring the first series connection body, the detection coil and the capacitor configuring one of the resonant circuits except for the resonant circuit configuring the first series connection body being connected in series;

a voltage applying unit applying an AC voltage to both ends of each of the first series connection body and the second series connection body; and

a processing unit performing a process for detecting the metal object on the basis of a potential difference between a connection point included in the first series connection body and a connection point included in the second series connection body.

2. The metal object detection device according to claim 1, wherein

the first series connection body and the second series connection body are connected in parallel to each other.

3. The metal object detection device according to claim 2, wherein

at least four of the detection coils are provided,

each of the at least four detection coils includes the capacitor and the resonant circuit,

the first series connection body includes a series connection body having a first resonant circuit which is one of the at least four resonant circuits, and a second resonant circuit which is one of the remaining resonant circuits, and which is the first passive element,

the second series connection body includes a series connection body having a third resonant circuit which is one of the at least four resonant circuits except for the first resonant circuit and the second resonant circuit, and a fourth resonant circuit which is one of the at least four resonant circuits except for the first resonant circuit, the second resonant circuit, and the third resonant circuit, and which is the second passive element, and

the processing unit performs the detecting process on the basis of a potential difference between a connection point of the first resonant circuit and the second resonant circuit, and a connection point of the third resonant circuit and the fourth resonant circuit.

4. The metal object detection device according to claim 3, wherein

the first resonant circuit, the second resonant circuit, the third resonant circuit, and the fourth resonant circuit are identical with each other in impedance at a frequency of an output voltage of the voltage applying unit.

5. The metal object detection device according to claim 2, wherein

the resonant circuit configuring the first series connection body, the resonant circuit configuring the second series connection body, the first passive element, and the second passive element configure an AC bridge.

6. The metal object detection device according to claim 2, wherein

the detection coil includes a portion in which an induced current flows in a predetermined direction, and a portion in which the induced current flows in a direction opposite to the predetermined direction when a main magnetic flux circulating between the primary coil and the secondary coil passes through the detection coil.

7. The metal object detection device according to claim 1, further comprising:

an input side resonant circuit having a coil and a capacitor; and

a load side resonant circuit having a coil and a capacitor, wherein

each of the detection coils configures a resonant circuit in cooperation with the capacitor,

the first series connection body includes a series connection body having the detection coil and the capacitor configuring one of the resonant circuits having the detection coil,

the second series connection body includes a series connection body having the detection coil and the capacitor configuring one of the resonant circuits except for the resonant circuit configuring the first series connection body,

the voltage applying unit applies an AC voltage between both ends of each of the first series connection body and the second series connection body with the application of the AC voltage to the input side resonant circuit,

the detection coils and the capacitors configuring the plurality of resonant circuits configure relay coils and relay capacitors which perform power transfer between the input side resonant circuit and the load side resonant circuit in a non-contact manner with the application of the AC voltage by the voltage applying unit,

a first connection point which is a connection point between the detection coil and the capacitor configuring the first series connection body has the same potential as a second connection point which is a connection point between the detection coil and the capacitor configuring the second series connection body, and

the processing unit performs a process for detecting the metal object on the basis of a potential difference between a portion without having the same potential in a closed circuit including the first series connection body and a portion without having the same potential in a closed circuit including the second series connection body.

8. The metal object detection device according to claim 7, wherein

the first connection point and the second connection point are grounded to provide the first connection point and the second connection point with the same potential.

9. The metal object detection device according to claim 7, wherein

the first connection point and the second connection point are short-circuited to each other to provide the first connection point and the second connection point with the same potential.

10. The metal object detection device according to claim 7, wherein

a detection coil of the detection coils except for the detection coils configuring the first series connection body and the second series connection body is arranged outside a path of the main magnetic flux circulating between the primary coil and the secondary coil.

11. The metal object detection device according to claim 1, wherein

a frequency of an output voltage of the voltage applying unit is set to the same frequency as a resonant frequency of the resonant circuit.

12. The metal object detection device according to claim 7, wherein

a system including the plurality of resonant circuits, the input side resonant circuit, and the load side resonant circuit has a plurality of resonant frequencies, and

the processing unit performs the process for detecting the metal object on the basis of the respective potential differences when the frequency of the AC voltage to be applied to the input side resonant circuit by the voltage applying unit is set to the respective resonant frequencies.

13. The metal object detection device according to claim 7, wherein

at least one of the resonant circuits and the load side resonant circuit has a switch that is turned on or off to switch the resonant circuit to an open state or a closed state, and

the processing unit performs the process for detecting the metal object on the basis of the respective potential differences when an operation state of the switch is changed to each of a plurality of kinds of states.

14. The metal object detection device according to claim 1, wherein

the resonant frequency of the resonant circuit is set to a frequency different from the frequency of the voltage to be applied to the primary coil when the power transfer is performed in the non-contact manner.

15. The metal object detection device according to claim 1, further comprising:

a filter unit that removes an influence of the frequency of the voltage to be applied to the primary coil from the potential difference when the power transfer is performed in the non-contact manner, wherein

the resonant circuit includes a serial resonant circuit, and

the processing unit performs the detecting process on the basis of the potential difference from which the influence is removed by the filter unit.

16. The metal object detection device according to claim 1, wherein

the non-contact power feeding device further includes:

a primary core on which the primary coil is wound, and

a secondary core on which the secondary coil is wound,

each of the primary core and the secondary core includes;

a pair of spacing parts having planes parallel to each other, and spaced from each other, and

a coupling part that couples the spacing parts with each other, and

the non-contact power feeding device is configured so that the plane of the spacing part provided in the primary core becomes in parallel to the plane of the spacing part provided in the secondary core when the power transfer is performed in the non-contact manner.

28. The metal object detection device according to claim 1, wherein:

the connection point included in the first series connection body corresponds to a boundary between the at least one of the resonant circuits and the first passive element, or a boundary between the detection coil and the capacitor configuring the one of the resonant circuits;

the connection point included in the second series connection body corresponds to a boundary between the at least one of the resonant circuits except for the resonant circuit configuring the first series connection body and the second passive element, or a boundary between the detection coil and the capacitor configuring the one of the resonant circuits except for the resonant circuit configuring the first series connection body; and

the resonant circuit configuring the first series connection body, the resonant circuit configuring the second series connection body, the first passive element, and the second passive element configure an AC bridge.

17. A metal object detection device applied to a non-contact power feeding device that performs power transfer between a primary coil and a secondary coil in a non-contact manner, the metal object detection device comprising:

a detection coil detecting a metal object present in a path of a magnetic flux generated by at least one of the primary coil and the secondary coil when the power transfer is performed in the non-contact manner;

a supply unit supplying an AC power to the detection coil; and

a processing unit performing a process for detecting the metal object on the basis of a change in impedance of the detection coil when the AC power is supplied to the supply unit, wherein;

the detection coil concurrently includes a portion in which an induced current flows in a predetermined direction, and a portion in which the induced current flows in a direction opposite to the predetermined direction when a main magnetic flux circulating between the primary coil and the secondary coil passes through the detection coil; and

the detection coil includes a series connection body having a first winding part wound around one of a pair of axes that is in parallel to and spaced from each other in a specified direction, and a second winding part wound around the other of the pair of axes in a direction opposite to the specified direction, as the portion in which the induced current flows in the predetermined direction, and the portion in which the induced current flows in the direction opposite to the predetermined direction.

18. The metal object detection device according to claim 17, wherein

the non-contact power feeding device is configured so that the primary coil and the secondary coil face each other when the power transfer is performed in the non-contact manner, and

the portion in which the induced current flows in the predetermined direction, and the portion in which the induced current flows in the direction opposite to the predetermined direction are formed on a single plane orthogonal to a direction along which the primary coil and the secondary coil face each other.

19. The metal object detection device according to claim 17, wherein

the portion in which the induced current flows in the predetermined direction, and the portion in which the induced current flows in the direction opposite to the predetermined direction are patterned on one of a multilayer substrate and a double-sided board.

20. The metal object detection device according to claim 17, wherein

a plurality of the detection coils are provided, and

the metal object detection device further comprises a connection part selectively connecting the supply unit to at least one of the detection coils.

21. The metal object detection device according to claim 17, wherein

each of the first winding part and the second winding part is formed in a spiral shape when viewed from the pair of axial directions.

22. The metal object detection device according to claim 21, wherein

each contour of the first winding part and the second winding part is formed in a polygonal shape symmetrical with respect to a plane that passes through a center of the pair of axes, and is in parallel to the axes when the winding parts are viewed from the pair of axial directions.

23. The metal object detection device according to claim 17, wherein

the detection coil is arranged so that a main magnetic flux that passes through the first winding part and a main magnetic flux that passes through the second winding part become equal to each other when the power transfer is performed in the non-contact manner.

24. The metal object detection device according to claim 17, wherein

the supply unit includes an oscillator circuit having the detection coil as a component,

the metal object detection device further comprises a detection unit detecting an output voltage of the oscillator circuit, and

the processing unit performs the detecting process on the basis of an amplitude of the output voltage detected by the detection unit.

25. The metal object detection device according to claim 17, wherein

the supply unit includes an oscillator circuit having the detection coil as a component,

the metal object detection device further comprises a detection unit that detects an output voltage of the oscillator circuit, and

the processing unit performs the detecting process on the basis of a frequency of the output voltage detected by the detection unit.

26. The metal object detection device according to claim 24, further comprising:

a filter unit that removes an influence of the frequency of the voltage to be applied to the primary coil from a detection value of the detection unit when the power transfer is performed in the non-contact manner, wherein

the processing unit performs the detecting process on the basis of the detection value of the detection unit from which the influence is removed by the filter unit.

27. The metal object detection device according to claim 17, wherein

the non-contact power feeding device further includes:

a primary core on which the primary coil is wound, and

a secondary core on which the secondary coil is wound,

each of the primary core and the secondary core includes;

a pair of spacing parts having planes parallel to each other, and spaced from each other, and

a coupling part that couples the spacing parts with each other,

the non-contact power feeding device is configured so that the plane of the spacing part provided in the primary core becomes in parallel to the plane of the spacing part provided in the secondary core when the power transfer is performed in the non-contact manner, and

the portion in which the induced current flows in the predetermined direction, and the portion in which the induced current flows in the direction opposite to the predetermined direction are formed on a single plane that is in parallel to the planes of the spacing parts.