Split winding repeater

• US 9,842,686 B2
• Filed: 01/22/2015
• Issued: 12/12/2017
• Est. Priority Date: 01/22/2014
• Status: Active Grant

• Current Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Original Assignee: Electrochem Solutions, Inc.
• Inventors: Peterson, Brian R., Jankins, Eric
• Primary Examiner(s): Gannon, Levi
• Application Number:
  US14/602,828
• Publication Number:
  US 20150207337A1
• Time in Patent Office: 1,055 Days
• Field of Search: 307104, 320108, 336180, 336182, 336220
• CPC Class Codes: H01F 2027/2809 on stacked layers
• CPC Class Codes: H01F 2038/146 in combination with capacitive coupling
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/12 of the resonant type

Abstract

A circuit for transferring wireless electrical energy through a lossy material is described. The circuit comprises a first inductive winding portion connected electrically in series to a second inductive winding portion and at least one capacitor. Interaction of the first or second inductive winding portions with an electromagnetic field emanating from an electrical power source causes electrical energy to be induced within the circuit. The first inductive winding portion is preferably positionable adjacent a first sidewall of a lossy material and the second inductive winding portion is preferably positionable adjacent the second and opposite sidewall of the lossy material. At least one intermediate substrate composed of a ferrite material is preferably positioned between the first and second inductive winding portions as a shield that minimizes electromagnetic field interference.

Claims

1. A wireless electrical energy transfer circuit, comprising:

a) a first inductive winding portion connected electrically in series to a second inductive winding portion, wherein the first and second inductive winding portions are configured to resonate at a resonant frequency;

b) at least one capacitor connected electrically in series to the first and second inductive winding portions; and

c) at least one intermediate substrate composed of a ferrite material positioned between the first and second inductive winding portions;

d) an electrically conductive connector having a connector proximal end spaced from a connector distal end, wherein the connector extends through the intermediate substrate, and wherein the connector proximal end is electrically connected to the first inductive winding portion, and the connector distal end is electrically connected to the second inductive winding portion; and

e) wherein interaction of the first or second inductive winding portions with a magnetic field emanating from an electrical source causes electrical energy to be induced between the first and second inductive winding portions through the electrically conductive connector.

2. The wireless electrical energy transfer circuit of claim 1 wherein either of the first or second inductive winding portions comprises an inductor structure having an electrically conductive inductor wire wrapped circumferentially around an inductor body composed of a magnetic material.

3. The wireless electrical energy transfer circuit of claim 1 wherein either of the first or second inductive winding portions comprises a conductive trace that resides on an external insulative substrate surface.

4. The wireless electrical energy transfer circuit of claim 1 wherein the first inductive winding portion comprises a first electrically conductive trace residing on an external surface of a first insulative substrate and the second inductive winding portion comprises a second electrically conductive trace residing on an external surface of a second insulative substrate.

5. The wireless electrical energy transfer circuit of claim 4 wherein the first and second insulative substrates comprise a composite material composed of fiberglass and epoxy resin.

6. The wireless electrical energy transfer circuit of claim 1 wherein the ferrite material is selected from the group consisting of manganese zinc ferrite, nickel zinc ferrite, strontium ferrite, barium ferrite and cobalt ferrite.

7. The wireless electrical energy transfer circuit of claim 1 further comprising a lossy material having opposed proximal and distal surfaces, wherein the first inductive winding portion is positioned adjacent to the lossy material proximal surface and the second inductive winding portion is positioned adjacent to the lossy material distal surface, and wherein the lossy material is a material that attenuates electromagnetic waves.

8. The wireless electrical energy transfer circuit of claim 1 wherein the resonant frequency ranges from about 1 kHz to about 100 MHz.

9. A wireless electrical energy transfer circuit, comprising:

a) a first inductive coil;

b) a second inductive coil spaced from the first inductive coil, wherein the first and second inductive coils are electrically connected in series by an electrical connection therebetween, and wherein the first and second inductive coils are configured to resonate at a resonant frequency;

c) a lossy material having a lossy material proximal surface opposed from a lossy material distal surface, wherein the first inductive coil is positioned adjacent to the lossy material proximal surface and the second inductive coil is positioned adjacent to the opposing lossy material distal surface, and wherein the lossy material is a material that attenuates electromagnetic waves;

d) at least one capacitor electrically connected in series to the first and second inductive coils;

e) at least one intermediate substrate composed of a ferrite material, wherein the at least one intermediate substrate is positioned between the first inductive coil and the lossy material proximal surface, between the second inductive coil and the lossy material distal surface or combination thereof; and

f) wherein interaction of the first or second inductive coils with a first magnetic field emanating from an electrical source causes electrical energy to be induced between the first and second inductive coils through the electrical connection.

10. The wireless electrical energy transfer circuit of claim 9 wherein the induced electrical energy is capable of wirelessly exiting the circuit through a second magnetic field formed about the first or second inductive coil.

11. The wireless electrical energy transfer circuit of claim 9 wherein the first inductive coil comprises a first electrically conductive trace positioned on an external surface of a first insulative substrate and the second inductive coil comprises a second electrically conductive trace positioned on an external surface of a second insulative substrate.

12. The wireless electrical energy transfer circuit of claim 11 wherein the first or second insulative substrate comprises a composite material composed of fiberglass and epoxy resin.

13. The wireless electrical energy transfer circuit of claim 9 wherein the at least one intermediate substrate is composed of a ferrite material selected from the group consisting of manganese zinc ferrite, nickel zinc ferrite, strontium ferrite, barium ferrite and cobalt ferrite.

14. The wireless electrical energy transfer circuit of claim 9 wherein the resonant frequency ranges from about 1 kHz to about 100 MHz.

15. The wireless electrical energy transfer circuit of claim 9 wherein an electrically conductive connector having spaced apart proximal and distal connector ends extends through the lossy material and the at least one intermediate substrate, and wherein the connector proximal end is electrically connected to the first inductive winding portion and the connector proximal end is electrically connected to the second inductive coil.

16. The wireless electrical energy transfer circuit of claim 15 wherein a throughbore extends through the lossy material from the lossy material proximal surface to the lossy material distal surface, wherein the electrically conductive connector resides within the throughbore.

17. A method of transferring wireless electrical power, the method comprising the following steps:

a) providing a first inductive winding portion and a second inductive winding portion connected electrically in series to the first inductive winding portion;

b) providing at least one capacitor connected electrically in series between the first inductive winding portion and the second inductive winding portion to enable the first and second inductive winding portions to resonate at a resonant frequency;

c) providing at least one intermediate substrate composed of a ferrite material and positioning the at least one intermediate substrate between the first and second winding portions;

d) providing an electrically conductive connector comprising a connector proximal end spaced from a connector distal end and positioning the electrically conductive connector through the at least one intermediate substrate so that the connector proximal end is electrically connected to the first inductive winding portion, and the connector distal end is electrically connected to the second inductive winding portion; and

e) exposing either the first or second inductive winding portions to a first magnetic field emanating from an electrical energy source so that electrical energy is induced between the first and second inductive winding portions through the connector.

18. The method of claim 17 including providing a lossy material and positioning the lossy material between the first and second inductive winding portions, wherein the lossy material comprises a material that attenuates electromagnetic waves.

19. The method of claim 17 including selecting the resonant frequency of the first or second inductive winding portions at a frequency between about 1 kHz to about 100 MHz.

20. The method of claim 17 including selecting the ferrite material from the group consisting of manganese zinc ferrite, nickel zinc ferrite, strontium ferrite, barium ferrite and cobalt ferrite.

21. The method of claim 17 including providing either of the first or second inductive winding portions as an inductor structure having an electrically conductive inductor wire wrapped circumferentially around an inductor body composed of a magnetic material.

22. The method of claim 17 including providing the first or second inductive winding portions comprised of a conductive trace that resides on an external substrate surface.

23. The method of claim 17 including providing a lossy material having opposing proximal and distal surfaces and positioning the first inductive winding portion adjacent the lossy material proximal surface and positioning the second inductive winding portion adjacent to the lossy material distal surface, and wherein the lossy material is composed of a material that attenuates electromagnetic waves.