No load detection

• US 9,843,212 B2
• Filed: 06/21/2013
• Issued: 12/12/2017
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: Flextronics America LLC (Flextronics International Limited)
• Original Assignee: Flextronics America LLC (Flextronics International Limited)
• Inventors: Telefus, Mark
• Primary Examiner(s): Dole, Timothy J
• Assistant Examiner(s): PEREZ, BRYAN REYNALDO
• Application Number:
  US13/924,402
• Publication Number:
  US 20140268955A1
• Time in Patent Office: 1,635 Days
• Field of Search: 363 2112, 363 2114, 363 20, 363 2104, 363 2105, 363 2107, 363 2108, 363 2109
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/20 using microwaves or radio frequency waves
• CPC Class Codes: H02J 50/40 using two or more transmitting or receiving devices H02J50/50 takes precedence
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 7/00034 Charger exchanging data with an electronic device, i.e. telephone, whose internal battery is under charge
• CPC Class Codes: H02M 3/28 using discharge tubes with control electrode or semiconductor devices with control electrode to produce the intermediate ac
• CPC Class Codes: H02M 3/335 using semiconductor devices only
• CPC Class Codes: H04B 5/79 for data transfer in combination with power transfer

Abstract

A power regulation control circuit is implemented as part of a power converter. The power regulation control circuit is implemented during two modes, a sleep mode and a wake-up mode. During the sleep mode, the power regulation control circuit detects a no-load presence and artificially increases the output voltage Vout to its maximum allowable value. This can be accomplished by pulling up an output of an error amplifier that feeds a PWM module. During the wake-up mode while the power converter wakes up from the sleep mode under maximum load, the output voltage Vout sinks from the artificially higher voltage, but still stays above a minimum operational voltage level. A slew rate compensation can be implemented to control a rate at which the output voltage drops when a load is applied. The artificially high output voltage during no-load condition and the slew rate compensation provide open loop voltage adjustment.

Claims

1. A method of controlling an output voltage level of a power converter, the method comprising:

a. determining between a load condition and a no-load condition at an output of the power converter;

b. when a no-load condition is detected, placing the power converter into a sleep mode of operation and controlling the output voltage level to an artificial output voltage level that is a set constant value above a regulated output voltage level and maintaining the artificial output voltage level at the constant value until a load condition is detected by actively driving a main switch of the power converter ON and OFF according to a burst mode of operation while in the sleep mode and the no-load condition; and

c. when a load condition is detected, resuming regulation of the output voltage at the regulated output voltage level.

2. The method of claim 1 further comprising implementing a slew rate compensation when the load condition is detected and until a controller of the power converter wakes-up.

3. The method of claim 2 wherein implementing the slew rate compensation comprises periodically pulling-up the output voltage level.

4. The method of claim 3 wherein the output voltage level is periodically pulled-up according to a slope of an output voltage level drop while the load is detected and before the controller wakes-up.

5. The method of claim 1 wherein the artificial output voltage level is a constant value.

6. The method of claim 1 wherein artificially raising the output voltage level comprises raising the output voltage level within an acceptable operating voltage range and below an over voltage condition.

7. The method of claim 6 wherein during a wake-up time period after a load is applied, the output voltage level drops from the raised output voltage level to an intermediate voltage level that is within the acceptable operating voltage range and above an under voltage condition.

8. The method of claim 1 wherein the sleep mode of operation comprises alternating periods of inactivity and burst periods of activity.

9. A method of controlling an output voltage level of a power converter, the method comprising:

a. detecting a no-load condition at an output of the power converter and placing the power converter into a sleep mode of operation;

b. in response to detecting the no-load condition and placing the power converter into the sleep mode, controlling the output voltage level to an artificial output voltage level that is a set constant value above a regulated output voltage level and maintaining the artificial output voltage level at the constant value until a load condition is detected by actively driving a main switch of the power converter ON and OFF according to a burst mode of operation while in the sleep mode and the no-load condition; and

c. when a load condition is detected, waking-up the power converter and resuming regulation of the output voltage at the regulated output voltage level.

10. The method of claim 9 wherein raising the output voltage level comprises raising the output voltage level within an acceptable operating voltage range and below an over voltage condition.

11. The method of claim 10 wherein during a wake-up time period after a load is applied, the output voltage level drops from the raised output voltage level to an intermediate voltage level that is within the acceptable operating voltage range and above an under voltage condition.

12. The method of claim 9 wherein the sleep mode of operation comprises alternating periods of inactivity and burst periods of activity.

13. The method of claim 9 further comprising implementing a slew rate compensation when the load condition is detected and until a controller of the power converter wakes-up.

14. The method of claim 13 wherein implementing the slew rate compensation comprises periodically pulling-up the output voltage level.

15. The method of claim 14 wherein the output voltage level is periodically pulled-up according to a slope of an output voltage level drop while the load is detected and before the controller wakes-up.

16. A power converter for regulating an output voltage supplied to a load, the power converter comprises a main switch and a power regulation control circuit configured to determine between a load condition and a no-load condition at an output of the power converter, wherein when a no-load condition is detected, the power regulation control circuit is further configured to place the power converter into a sleep mode of operation and controlling the output voltage level to an artificial output voltage level that is a set constant value above a regulated output voltage level and maintaining the artificial output voltage level at the constant value until a load condition is detected by actively driving the main switch ON and OFF according to a burst mode of operation while in the sleep mode and the no-load condition, and when a load condition is detected, the power regulation control circuit is further configured to resume regulation of the output voltage at the regulated output voltage level.

17. The power converter of claim 16 wherein the artificially raised output voltage level is within an acceptable operating voltage range and below an over voltage condition.

18. The power converter of claim 17 wherein the power regulation control circuit is configured such that during a wake-up time period after a load is applied, the output voltage level drops from the raised output voltage level to an intermediate voltage level that is within the acceptable operating voltage range and above an under voltage condition.

19. The power converter of claim 16 wherein the power regulation control circuit further comprises a slew rate compensation module configured to provide voltage adjustments to periodically pulling-up the output voltage level when the load condition is detected and until the power converter wakes-up.

20. The power converter of claim 19 wherein the slew rate compensation module is configured to provide voltage adjustments according to a slope of an output voltage level drop while the load is detected and before the power converter wakes-up.

21. A method of controlling an output voltage level of a power converter, the method comprising:

a. determining between a load condition and a no-load condition at an output of the power converter;

b. when a no-load condition is detected, placing the power converter into a sleep mode of operation and controlling the output voltage level to an artificial output voltage level that is above a regulated output voltage level and maintaining the artificial output voltage level until a load condition is detected by actively driving a main switch of the power converter ON and OFF according to a burst mode of operation, wherein the power converter further comprises an output of a signal modulator coupled to the main switch, an output of an error amplifier connected to an input of the signal modulator and an output of a no-load detection circuit coupled to the output of the error amplifier, further wherein an error signal is output from the error amplifier to the signal modulator and controlling the output voltage level to the artificial output voltage level and maintaining the artificial output voltage level comprises increasing a voltage level of the error signal by the output of the no-load detection circuit while in the sleep mode and the no-load condition; and

c. when a load condition is detected, resuming regulation of the output voltage at the regulated output voltage level.

22. A power converter for regulating an output voltage supplied to a load, the power converter comprises a main switch and a power regulation control circuit including an output of a signal modulator coupled to the main switch, an output of an error amplifier connected to an input of the signal modulator and an output of a no-load detection circuit coupled to the output of the error amplifier, wherein an error signal is output from the error amplifier to the signal modulator, further wherein the power regulation control circuit is configured to determine between a load condition and a no-load condition at an output of the power converter, wherein when a no-load condition is detected, the power regulation control circuit is further configured to place the power converter into a sleep mode of operation, control the output voltage level to an artificial output voltage level that is above a regulated output voltage level and maintain the artificial output voltage level until a load condition is detected by increasing a voltage level of the error signal by the no-load detection circuit while in the sleep mode and the no-load condition and by actively driving the main switch ON and OFF according to a burst mode of operation, and when a load condition is detected, the power regulation control circuit is further configured to resume regulation of the output voltage at the regulated output voltage level.