Image guided navigation system

• US 9,844,324 B2
• Filed: 03/13/2014
• Issued: 12/19/2017
• Est. Priority Date: 03/14/2013
• Status: Active Grant

• Current Assignee: X-Nav Technologies, Inc., X-Nav Technologies, LLC
• Original Assignee: X-Nav Technologies, LLC
• Inventors: Merritt, Scott A., Emery, III, Robert W., Marandola, Edward J., Scharff, Christopher W.
• Primary Examiner(s): EIDE, HEIDI MARIE
• Application Number:
  US14/209,500
• Publication Number:
  US 20140272773A1
• Time in Patent Office: 1,377 Days
• CPC Class Codes: A61B 1/00148 using anchoring means
• CPC Class Codes: A61B 1/24 for the mouth, i.e. stomatoscopes, e.g. with tongue depressors tongue depressors per se A61B13/00; Instruments for opening or keeping open the mouth combined with saliva removers A61C17/00; mouth openers for animals A61D15/00
• CPC Class Codes: A61B 2090/3983 Reference marker arrangements for use with image guided surgery
• CPC Class Codes: A61B 34/20 Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis
• CPC Class Codes: A61B 5/0077 Devices for viewing the surface of the body, e.g. camera, magnifying lens
• CPC Class Codes: A61B 5/0088 for oral or dental tissue
• CPC Class Codes: A61B 6/032 Transmission computed tomography [CT]
• CPC Class Codes: A61B 6/12 Arrangements for detecting or locating foreign bodies
• CPC Class Codes: A61B 6/4417 related to combined acquisition of different diagnostic modalities
• CPC Class Codes: A61B 6/51 for dentistry
• CPC Class Codes: A61B 6/512 Intraoral means
• CPC Class Codes: A61B 6/5247 combining images from an ionising-radiation diagnostic technique and a non-ionising radiation diagnostic technique, e.g. X-ray and ultrasound
• CPC Class Codes: A61B 90/16 Bite blocks
• CPC Class Codes: A61C 1/082 Positioning or guiding, e.g. of drills
• CPC Class Codes: A61C 19/04 Measuring instruments specially adapted for dentistry A61C5/44 takes precedence; testing vitality of teeth A61B5/0534; radiation diagnosis specially adapted for dentistry A61B6/51
• CPC Class Codes: A61C 9/004 Means or methods for taking digitized impressions

Abstract

An image guidance system for tracking a surgical instrument within the oral cavity. The image guidance system includes a plurality of cameras adapted to be located within the oral cavity to provide intraoral images of optically visible patterns within oral cavity. A processing system receives and processes the intraoral images to recognize patterns and triangulate the locations and orientations of each camera. The processing system uses a reference dataset which defines a reference coordinate system based on alignment to a portion of the oral anatomy. The processing system determines the location and orientation of the tracked instrument based on the reference dataset. In an embodiment, the system includes an oral fixture that is removably attachable to teeth in a patient and is configured to hold one of the cameras.

Claims

1. An oral fixture for an image guidance system for tracking and depicting movement of a surgical tool during oral surgery, the oral fixture removably attachable to at least one tooth in a patient'"'"'s mouth, the oral fixture comprising:

a plastic support made from a rigid material that will not substantially deform when subjected to temperatures of about 100 degrees F., the support including a base with an inner wall and an outer wall, the inner wall and outer wall extending outward at an angle from the base, the inner and outer walls being spaced from each other so as to be adapted to receive a tooth to which the oral fixture is intended to be attached;

a moldable thermoplastic material located on an inner surface of the support, the moldable material configured upon curing to retain an impression of the outside contours of a portion of a patient'"'"'s teeth that were covered by the material;

a mount on an outside surface of the outer wall for holding a tracking component in an image guidance system; and

at least three fiducial markers rigidly attached to an outer surface of the base for use in determining the location of the oral fixture relative to the patient'"'"'s teeth, the fiducial markers being made from a material that has a different radiodensity than the support, the moldable material and the patient'"'"'s teeth so as to be detectable in a CT scan, the fiducial markers being spaced apart from one another in a triangular pattern with at least two fiducial markers located substantially in line with one of either the inner or outer walls, and the other fiducial marker located substantially in line with the other of either the inner or outer walls.

2. An oral fixture for an image guidance system according to claim 1, wherein at least one of the base, inner wall and outer wall of the oral fixture support includes surface irregularities which assist in securing or attaching the moldable material.

3. An oral fixture for an image guidance system according to claim 1, wherein the moldable material of the oral fixture is configured to become initially moldable when placed in a liquid bath at an elevated temperature above a mold temperature.

4. An oral fixture for an image guidance system according to claim 3, wherein the moldable material of the oral fixture is configured to provide a visual indication when the material is ready to be molded.

5. An oral fixture for an image guidance system according to claim 4, wherein the visual indication is a change in color of at least a portion of the moldable material.

6. An oral fixture for an image guidance system according to claim 3, wherein the moldable material of the oral fixture is preferably a polycaprolactone or a polyvinylsiloxane (PVS) material.

7. An oral fixture for an image guidance system according to claim 1, wherein the support and the moldable material of the oral fixture are sized to cover at least two adjacent teeth of a patient.

8. An oral fixture for an image guidance system according to claim 1, wherein the support of the oral fixture includes lines of weakening at different points along a length of the support which permit the support to be broken to a desired length for sizing to a particular patient'"'"'s mouth.

9. An oral fixture for an image guidance system according to claim 1, wherein the mount includes at least one camera mount that is attached to or formed integral with the support, the camera mount including at least one camera holder into which a camera may be mounted for viewing a surface in front of or on the opposite side of the mouth from the fixture.

10. An oral fixture for an image guidance system according to claim 9, wherein the camera holder of the oral fixture is a channel or hole formed in the camera mount that is sized to receive a small video camera.

11. An oral fixture for an image guidance system according to claim 10, wherein there are two channels in the camera mount of the oral fixture that are positioned to orient two cameras in two different directions relative to the support, each channel oriented at an angle between about 5 and about 45 degrees on either side of a vertical access.

12. An oral fixture for an image guidance system according to claim 1, further comprising a tracking component attached to the mount, the tracking component includes an optical pattern, and wherein the mount attaches the optical pattern to the support.

13. An oral fixture for an image guidance system according to claim 1, wherein each fiducial marker has a radiodensity, size or shape that is different than the other fiducial markers so as to be automatically detectable by a tracking software.

14. An oral fixture for an image guidance system according to claim 1, wherein the fiducial markers are ceramic ball bearings.

15. An oral fixture for an image guidance system according to claim 1, wherein the fiducial markers are each mounted in a hole formed through the base and into the inner or outer walls.

16. An oral fixture for an image guidance system according to claim 15, wherein there are a plurality of slotted cut-outs in the support, each slotted cut-out extending through a portion of the base and either the inner wall or the outer wall.

17. An oral fixture for an image guidance system according to claim 1, wherein there are a plurality of slotted cutouts in the support, each slotted cut-out extending through a portion of the base and either the inner wall or the outer wall.

18. An image guidance system for tracking and depicting movement of an oral surgical tool during oral surgery, the system comprising:

an oral fixture according to claim 1;

a tool fixture mounted to or part of a dental surgical tool;

a reference fixture mountable to a patient'"'"'s teeth separate from the oral fixture, the reference fixture including a reference pattern on a surface of the reference fixture, the reference pattern configured to provide visual reference points for a video camera to detect for use in determining the position of the oral fixture; and

tracking software configured to track movement of the tool fixture relative to the oral fixture and to depict the relative motion on a stored image of a patient'"'"'s mouth.