Modular transdermal compress device

• US 9,844,451 B2
• Filed: 04/25/2014
• Issued: 12/19/2017
• Est. Priority Date: 04/25/2014
• Status: Active Grant

• Current Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Biomet Manufacturing, LLC (Zimmer Biomet Holdings, Inc.)
• Inventors: Hershberger, Troy W., Porter, Joshua R.
• Primary Examiner(s): Sweet, Thomas J
• Assistant Examiner(s): HOBAN, MELISSA A
• Application Number:
  US14/262,067
• Publication Number:
  US 20150305897A1
• Time in Patent Office: 1,334 Days
• CPC Class Codes: A61F 2/2814 Bone stump caps
• CPC Class Codes: A61F 2/78 Means for protecting prostheses or for attaching them to the body, e.g. bandages, harnesses, straps, or stockings for the limb stump
• CPC Class Codes: A61F 2002/30565 having spring elements
• CPC Class Codes: A61F 2002/30616 Sets comprising a plurality of prosthetic parts of different sizes or orientations
• CPC Class Codes: A61F 2002/7887 for connecting limb exoprostheses to the stump bone

Abstract

A modular transdermal assembly configured to couple an external prosthetic device to a bone stump. The assembly includes a modular transdermal portion and a bone fixator. The modular transdermal portion includes an interface portion configured to couple with the external prosthetic device. The bone fixator is configured to be secured to the bone stump and couple with the modular transdermal portion to retain the modular transdermal portion relative to the bone stump.

Claims

1. A modular transdermal assembly configured to couple an external prosthetic device to a bone stump comprising:

a modular transdermal portion including an interface portion configured to couple with the external prosthetic device, the modular transdermal portion having an outer tapered surface; and

a bone fixator configured to be secured to the bone stump and couple with the modular transdermal portion to retain the modular transdermal portion relative to the bone stump; and

a modular skin integration component configured to couple with the modular transdermal portion, the modular skin integration component having an annular shape defining a center bore, wherein the center bore includes an inner tapered surface sized and shaped to interface with the outer tapered surface of the modular transdermal portion;

wherein the modular transdermal portion is selected from a plurality of modular transdermal portions having different lengths to have a desired length based on a distance between a distal end of the bone stump and a distal portion of skin opposite to the distal end of the bone stump.

2. The modular transdermal assembly of claim 1, wherein the modular transdermal portion includes a transdermal shaft including a first coupling portion configured to couple with the bone fixator and a second coupling portion configured to couple with the external prosthetic device, the first and second coupling portions are at opposite ends of the transdermal shaft.

3. The modular transdermal assembly of claim 2, wherein the transdermal shaft is selected from a plurality of transdermal shafts having different lengths based on a distance between a distal end of the bone stump and a distal portion of skin opposite to the distal end of the bone stump.

4. The modular transdermal assembly of claim 2, wherein the first coupling portion is a tapered receptacle configured to receive a tapered coupling flange of the bone fixator to couple the transdermal shaft to the fixator with a taper lock.

5. The modular transdermal assembly of claim 1, wherein the modular transdermal portion includes a shaft configured to be coupled to the bone stump with the bone fixator, and a transdermal adaptor including the interface portion.

6. The modular transdermal assembly of claim 5, wherein the shaft includes a tapered surface at a distal end thereof, and the transdermal adaptor defines an internally tapered surface configured to mate with the tapered surface of the shaft to secure the transdermal adaptor to the shaft with a taper lock.

7. The modular transdermal assembly of claim 5, wherein the bone fixator includes an anchor plug and an elongated rod extending therefrom, the rod configured to couple with the shaft to couple the shaft to the bone.

8. The modular transdermal assembly of claim 5, wherein the shaft defines a receptacle housing a plurality of tension-absorbing washers.

9. The modular transdermal assembly of claim 1, wherein the modular transdermal portion has a proximal end and a distal end, the interface portion of the modular transdermal portion being proximate the distal end of the modular transdermal portion, the outer tapered surface of the modular transdermal portion facing toward the distal end, and the inner tapered surface of the modular skin integration component facing toward the proximal end of the modular transdermal portion, wherein the modular skin integration component restrains distal movement of the modular transdermal portion.

10. The modular transdermal assembly of claim 1, wherein the modular skin integration component is selected from a plurality of modular skin integration components of different lengths relative to a longitudinal axis of the modular transdermal assembly, each of which have a skin in-growth surface with a different geometry that can be selected based on a patient'"'"'s soft tissue envelope.

11. The modular transdermal assembly of claim 1, further comprising a coupling member seated between the modular transdermal portion and the modular skin integration component.

12. The modular transdermal assembly of claim 11, wherein the coupling member includes a roughened outer surface configured to engage the modular skin integration component, and includes an inner tapered surface sized and shaped to interface with the outer tapered surface of the modular transdermal portion.

13. The modular transdermal assembly of claim 1, further comprising a modular bone collar configured to couple with the modular transdermal portion and abut the bone stump, the modular bone collar selected from a plurality of different bone collars with bone in-growth portions having different geometries.

14. A modular transdermal assembly system for coupling an external prosthetic device to a bone stump comprising:

a plurality of modular transdermal portions of different lengths, each including an interface portion configured to couple with the external prosthetic device and an outer tapered surface, wherein one or more of the modular transdermal portions of a desired length can be selected based on a distance between a distal end of the bone stump and a distal portion of skin opposite to the distal end of the bone stump;

at least one bone fixator configured to couple with the one or more modular transdermal portions and retain the one or more modular transdermal portions relative to the bone stump; and

one or more modular skin integration components configured to couple with the one or more modular transdermal portions, the one or more modular skin integration components each having an annular shape defining a center bore, wherein the center bore includes an inner tapered surface sized and shaped to interface with the outer tapered surface of the one or more modular transdermal portions.

15. The modular transdermal assembly system of claim 14, wherein each one of the plurality of modular transdermal portions includes a transdermal shaft having a first coupling portion configured to couple with the at least one bone fixator and a second coupling portion configured to couple with the external prosthetic device, the first and second coupling portions are at opposite ends of the transdermal shaft.

16. The modular transdermal assembly system of claim 14, the one or more modular skin integration components each having different geometries and each configured to individually couple with the plurality of modular transdermal portions.

17. A modular transdermal assembly:

a bone fixator configured to be secured to a bone stump;

a modular transdermal portion including an implant portion configured to be coupled to the bone fixator, and an interface portion configured to couple with an external prosthetic device, the implant portion including an outer tapered surface; and

a modular skin integration component including an annular shape defining a center bore, wherein the center bore includes an inner tapered surface configured to couple with the outer tapered surface of the implant portion of the modular transdermal portion;

wherein the modular transdermal portion is selected from a plurality of modular transdermal portions having different lengths to have a desired length based on a distance between a distal end of the bone stump and a distal portion of skin opposite to the distal end of the bone stump.

20. The modular transdermal assembly of claim 17, wherein the modular transdermal portion includes portions defining a bore and a receptacle, and the bone fixator includes a rod sized and shaped to extend through the bore and the receptacle, the modular transdermal assembly further comprising a plurality of compression members in the receptacle, and a compression element coupled to a distal portion of the rod, the compression element engaged with the compression members.

18. The modular transdermal assembly of 17, wherein the modular transdermal portion includes:

an elongated body portion including a proximal end and a distal end, the proximal end configured to be coupled to the bone fixator, and a modular transdermal adaptor including a proximal end and distal end, the proximal end of the modular transdermal adaptor configured to couple with the distal end of the elongated body portion, and the distal end of the modular transdermal adaptor configured to couple with the external prosthetic device.

19. The modular transdermal assembly of claim 18, wherein the elongated body portion includes a distal tapered surface, and the modular transdermal adaptor includes an internal tapered surface, the internal tapered surface of the modular transdermal adaptor configured to mate with the distal tapered surface of the elongated body portion.