LED lamp with high color rendering index

• US 9,845,922 B2
• Filed: 09/19/2016
• Issued: 12/19/2017
• Est. Priority Date: 12/22/2010
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: van de Ven, Antony Paul, Negley, Gerald H., Lu, Dong
• Primary Examiner(s): Guharay, Karabi
• Application Number:
  US15/268,891
• Publication Number:
  US 20170016583A1
• Time in Patent Office: 456 Days
• CPC Class Codes: F21K 9/23 Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
• CPC Class Codes: F21K 9/232 specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
• CPC Class Codes: F21K 9/235 Details of bases or caps, i.e. the parts that connect the light source to a fitting; Arrangement of components within bases or caps F21K9/238 takes precedence
• CPC Class Codes: F21K 9/237 Details of housings or cases, i.e. the parts between the light-generating element and the bases; Arrangement of components within housings or cases F21K9/238 takes precedence
• CPC Class Codes: F21K 9/238 Arrangement or mounting of circuit elements integrated in the light source
• CPC Class Codes: F21K 9/272 Details of end parts, i.e. the parts that connect the light source to a fitting; Arrangement of components within end parts F21K9/278 takes precedence
• CPC Class Codes: F21K 9/62 using mixing chambers, e.g. housings with reflective walls
• CPC Class Codes: F21K 9/66 Details of globes or covers forming part of the light source
• CPC Class Codes: F21K 9/68 Details of reflectors forming part of the light source
• CPC Class Codes: F21K 9/90 Methods of manufacture
• CPC Class Codes: F21V 23/02 the elements being transformers, impedances or power supply units, e.g. a transformer with a rectifier
• CPC Class Codes: F21V 29/51 using condensation or evaporation of a fluid, e.g. heat pipes
• CPC Class Codes: F21V 29/773 the planes containing the fins or blades having the direction of the light emitting axis
• CPC Class Codes: F21V 29/83 the elements having apertures, ducts or channels, e.g. heat radiation holes
• CPC Class Codes: F21V 3/02 characterised by the shape
• CPC Class Codes: F21V 3/04 characterised by materials, surface treatments or coatings
• CPC Class Codes: F21V 7/0016 on lighting devices that also provide for direct lighting, e.g. by means of independent light sources, by splitting of the light beam, by switching between both lighting modes
• CPC Class Codes: F21V 7/041 with conical or pyramidal surface
• CPC Class Codes: F21Y 2105/10 comprising a two-dimensional array of point-like light-generating elements
• CPC Class Codes: F21Y 2113/13 comprising an assembly of point-like light sources
• CPC Class Codes: F21Y 2115/10 : Light-emitting diodes [LED]
• CPC Class Codes: Y10T 29/49002 : Electrical device making
• CPC Class Codes: Y10T 29/49119 : Brush

Abstract

An LED lamp with a high color rendering index (CRI) is disclosed. Example embodiments of the invention provide an LED lamp with a relatively high color rendering index (CRI). In some embodiments, the lamp has other advantageous characteristics, such as good angular uniformity. In some embodiments, the LED lamp is sized and shaped as a replacement for a standard incandescent bulb, and includes an LED assembly with at least first and second LEDs operable to emit light of two different colors. In some embodiments, the lamp can emit light with a color rendering index (CRI) of at least 90 without remote wavelength conversion. In some embodiments, the LED lamp conforms some, most, or all of the product requirements for a 60-watt incandescent replacement for the L prize.

Claims

1. An LED lamp comprising:

an LED assembly further comprising at least first and second LED device packages that emit light of at least two different colors; and

an optical enclosure around the LED assembly to form a replacement for a standard incandescent bulb or fluorescent lamp, the optical enclosure comprising at least first and second sections that are different;

wherein the optical enclosure and the LED assembly are configured so that light from the LED assembly passes through the optical enclosure without conversion by a lumiphor outside of the LED device packages and is emitted from the lamp with a correlated color temperature (CCT) from 2500K to 3500K and a color rendering index (CRI) of at least 90.

2. The LED lamp of claim 1 wherein at least one of the first and second sections of the optical enclosure further comprise a color mixing treatment.

3. The LED lamp of claim 1 wherein the first and second sections of the optical enclosure have different reflective properties.

4. The LED lamp of claim 1 wherein the LED lamp is configured to reduce correlated color temperature with dimming to as low as 1200K.

5. The LED lamp of claim 1 wherein at leas some of the LED device packages include a lumiphor.

6. The LED lamp of claim 5 operable with a luminous efficacy of at least 75 lumens per watt.

7. The LED lamp of claim 1 wherein, when the lamp is energized, the first section of the optical enclosure reflects at least some light to the second section of the optical enclosure such that light exits the LED lamp in a substantially omnidirectional pattern.

8. An LED lamp comprising

an LED assembly including at least two groups of LED device packages that emit light of at least two different colors, and further comprising

an optical enclosure around the LED assembly to form a substantially omnidirectional replacement for a standard incandescent light bulb, the optical enclosure comprising at least first and second sections, the second section being closer to the LED assembly;

wherein, when the lamp is energized, the first section of the optical enclosure reflects at least some light to the second section of the optical enclosure such that light exits the LED lamp in a substantially omnidirectional pattern and so that light from the LED assembly is emitted through the optical enclosure without conversion by a lumiphor outside of the LED device packages and with a correlated color temperature (CCT) from 2500K to 3500K and a color rendering index (CRI) of at least 90.

9. The LED lamp of claim 8 wherein first LEDs in one group of LED device packages, if illuminated, would emit light having a dominant wavelength from 440 to 480 nm, and second LEDs in a second group of LED device packages, if illuminated, would emit light having a dominant wavelength from 605 to 630 nm, at least some of the LED device packages including a lumiphor.

10. The LED lamp of claim 9 wherein the lumiphor, when excited, emits light having a dominant wavelength from 560 to 580 nm.

11. The LED lamp of claim 8 wherein the LED lamp is operable to reduce the correlated color temperature with dimming to as low as 1200K.

12. The LED lamp of claim 8 wherein the optical enclosure comprises a dome, and the first and second sections extend around the dome.

13. The LED lamp of claim 8 further comprising an Edison base and wherein the optical enclosure around the LED assembly form a replacement for an A-shaped incandescent bulb.

14. The LED lamp of claim 13 operable at a luminous efficacy of at least 75 lumens per watt.

15. A method of making an LED lamp comprising:

providing at least first and second LED device packages operable to emit light of two different colors, at least some of the LED device packages including a lumiphor to produce an LED assembly that can provide light with a correlated color temperature (CCT) from 2500K to 3500K and a color rendering index (CRI) of at least 90; and

installing an optical enclosure around the LED assembly to form a replacement for a standard incandescent light bulb, the optical enclosure being without a lumiphor outside of the LED device packages and comprising at least first and second sections that are different, so that at least some light emitted by the LED assembly when the lamp is energized exits the LED lamp in a substantially omnidirectional pattern.

16. The method of claim 15 further comprising installing a power supply in the power supply portion to enable the LED lamp.

17. An LED lamp made according to the method of claim 16 wherein the LED lamp is operable to reduce the correlated color temperature with dimming to as low as 1200K.

18. An LED lamp made according to the method of claim 16 wherein the LED lamp is operable with a luminous efficacy is at least 75 lumens per watt.

19. The method of claim 16 wherein providing at least first and second LED device packages comprises providing first LEDs in the first LED device packages that, if illuminated, would emit light having a dominant wavelength from 440 to 480 nm, and second LEDs in the second LED device packages, if illuminated, would emit light having a dominant wavelength from 605 to 630 nm, wherein some of the first and second LED device packages include a lumiphor, which, when excited, emits light having a dominant wavelength from 560 to 580 nm.

20. An LED lamp made according to the method of claim 16 wherein the LED lamp is operable to emit light with a CCT from 2700K to 3300K.