Lubricant health and service determination

• US 9,846,149 B2
• Filed: 08/19/2014
• Issued: 12/19/2017
• Est. Priority Date: 08/19/2013
• Status: Active Grant

• Current Assignee: Ingersoll-Rand Industrial U.S., Inc. (Ingersoll Rand, Inc.)
• Original Assignee: Ingersoll-Rand Company (Trane Technologies plc)
• Inventors: Cao, Ming, Cowley, David, Lukavsky, Mike
• Primary Examiner(s): SCHMITT, BENJAMIN R
• Application Number:
  US14/463,418
• Publication Number:
  US 20150047419A1
• Time in Patent Office: 1,218 Days
• Field of Search: 73 5307
• CPC Class Codes: F01M 11/10 Indicating devices; Other safety devices
• CPC Class Codes: F01M 2011/14 for indicating the necessity to change the oil
• CPC Class Codes: F01M 2011/1406 by considering acidity
• CPC Class Codes: F01M 2011/1493 by considering total base number [TBN]
• CPC Class Codes: F04B 39/02 Lubrication of machines or engines in general F01M
• CPC Class Codes: F16N 2200/02 Oxidation
• CPC Class Codes: F16N 2200/08 Acidity, pH-value
• CPC Class Codes: F16N 2250/18 Level
• CPC Class Codes: F16N 7/40 in a closed circulation system
• CPC Class Codes: G01N 33/2888 Lubricating oil characteristics, e.g. deterioration lubricating properties G01N33/30

Abstract

A method is disclosed that includes determining a current level of a plurality of lubricant parameters present in a portion of lubricant, comparing the current level of each of the plurality of lubricant parameters to a threshold value corresponding to each of the plurality of lubricant parameters, analyzing a priority of each of the lubricant parameters, and determining a health status of the lubricant in response to the comparing and the analyzing.

Claims

1. A method, comprising:

categorizing each of a plurality of lubricant parameters into one of a first priority group, a second priority group or a third priority group, wherein each of the priority groups are defined by a priority level determined by a criticality of the lubricant parameters based on at least one of a lubricant performance and a component life, and wherein at least one of the priority groups include a plurality of lubricant parameters having the same priority level;

analyzing a sample of lubricant after the categorizing of the lubricant parameters;

assigning an indicator value to each of the lubricant parameters in response to the analyzing;

comparing each indicator value to a respective predetermined threshold value;

determining a health status in response to the comparing of each indicator value to the respective predetermined threshold value for parameters in each of the priority groups;

determining at least one of a maintenance service, a maintenance schedule, and a remaining useful lubricant life in response to the health status; and

performing a maintenance service in response to the health status.

2. The method of claim 1, wherein the predetermined threshold value is a threshold range.

3. The method of claim 1, wherein determining the health status further includes determining a lubricant health status and a mechanical health status, the lubricant health status being independent of the mechanical health status.

4. The method of claim 3, wherein determining the mechanical health status further includes categorizing a particulate count in the first priority group and assigning an indicator value to the particulate count.

5. The method of claim 4, wherein categorizing the particulate count further includes categorizing at least one of a total metal content, a metal content of a plurality of individual elements, and a metal content not present in a fresh lubricant.

6. The method of claim 1, wherein the categorizing further includes categorizing at least a lubricant viscosity in the first priority group, and wherein the categorizing further includes categorizing at least one of a total acid number (TAN), a total base number (TBN), a pH level, an oxidation parameter, a lubricant additive, an anti-corrosion agent, an anti-oxidation agent, and a water content in the second priority group.

7. The method of claim 1, wherein the categorizing further includes categorizing at least one of a lubricant viscosity, a TAN, a TBN, a pH level, an oxidation parameter, and a water content in the first priority group.

8. A method, comprising:

determining a level of a plurality of lubricant parameters present in a portion of lubricant;

comparing the level of each of the plurality of lubricant parameters to a respective threshold value corresponding to each of the plurality of lubricant parameters;

assigning each of the lubricant parameters to one of a first priority group, a second priority group and a third priority group, each of the priority groups defined by a priority, wherein at least one of the priority groups includes a plurality of parameters having the same defined priority;

analyzing the priority and the level of each of the lubricant parameters after assigning each of the lubricant parameters to a priority group;

determining a health status of the lubricant in response to the comparing and the analyzing of each of the lubricant parameters from at least two of the priority groups, wherein the health status of the lubricant is defined at different levels of severity depending on which of the priority groups that include a parameter value that falls outside of a corresponding respective threshold value;

determining at least one of a lubricant remaining useful life, a maintenance schedule, a maintenance service interval, and a maintenance service to be performed in response to the health status of the lubricant; and

performing a maintenance service when a parameter in one of the priority groups falls outside of the respective threshold value.

9. The method of claim 8, wherein the threshold value further comprises a threshold range, the threshold range including a plurality of values.

10. The method of claim 8, wherein the analyzing further includes assigning a criticality to each of the plurality of lubricant parameters, wherein the criticality of each of the plurality of lubricant parameters is determined in response to an impact each of the lubricant parameters has on at least one of a lubricant performance and a component wear.

11. The method of claim 8, wherein determining the level of a plurality of lubricant parameters further includes determining the level of at least one of a lubricant viscosity, a total acid number (TAN), a total base number (TBN), a pH level, an oxidation parameter, a lubricant additive, an anti-corrosion agent, an anti-oxidation agent, a water content, and a zinc content.

12. The method of claim 8, further including:

determining a current particulate level;

comparing the current particulate level to a threshold particulate level; and

determining a mechanical health status in response to the comparing.

13. The method of claim 12, further including generating at least one of a maintenance schedule, a maintenance service interval, and a maintenance service to be performed in response to the mechanical health status.

14. A method, comprising:

receiving a sample of lubricant from an air compression system, wherein the lubricant is of a type suitable for use within the air compression system;

determining a current level of a plurality of lubricant parameters present in the sample of lubricant;

assigning each of the lubricant parameters to one of a first priority group, a second priority group and a third priority group, each group having a different defined priority, wherein at least one of the priority groups includes a plurality of parameters;

comparing the current level of each of the plurality of lubricant parameters to a respective threshold value corresponding to each of the plurality of lubricant parameters after the assigning of each of the lubricant parameters to a priority group;

assigning a different criticality to each of the plurality of priority groups, wherein the criticality of each of the plurality of priority groups is determined in response to an effect each of the lubricant parameters has on at least one of a lubricant performance and a component wear;

determining a health status of the lubricant in response to the comparing and the assigning, wherein the health status is defined as one of a first severity, a second severity or a third severity depending on which of the plurality of priority groups includes a parameter with a current level falling outside of the corresponding respective threshold value;

generating a health status report, wherein the health status report indicates the health status of the lubricant as at least one of the first severity, the second severity, and the third severity, wherein the first severity is less than the second severity and the second severity is less than the third severity; and

performing a maintenance service based on the health status of the lubricant.

15. The method of claim 14, further including determining at least one of a remaining lubricant useful life, a maintenance interval, a maintenance schedule, and a maintenance service in response to the health status of the lubricant.

16. The method of claim 14, further including decreasing a predetermined duration of time between receiving the sample and receiving a second sample to be analyzed in response to the health status report indicating the second severity.

17. The method of claim 14, further including indicating a maintenance service to be performed in response to the health status report indicating the third severity.

18. A method comprising:

determining a plurality of lubricant parameters that at least partially define a lubricant;

separating the plurality of lubricant parameters into one of a first priority group and a second priority group, wherein the first priority group includes a plurality of parameters that are more critical to lubricant performance than the parameters in the second priority group, wherein each of the plurality of lubricant parameters in their respective first and second priority groups have the same priority level;

determining a threshold value for each of the plurality of lubricant parameters, wherein the threshold value is one of a minimum level or maximum level of a lubricant constituent that defines a minimum level of lubricant performance, wherein each of the plurality of lubricant parameters have a different threshold value;

analyzing a sample of lubricant to determine a measured value for each of the plurality of lubricant parameters after the separating of each of the lubricant parameters into one of the first and second priority groups;

comparing the measured value to the respective threshold value for each of the plurality of lubricant parameters; and

indicating a health status of the lubricant in response to the comparing;

wherein the health status indicates a first severity level if the measured value does not exceed the threshold value for any of the lubricant parameters in the first and second priority groups; and

wherein the health status indicates a second severity level if the measured value does not exceed the threshold value for any of the lubricant parameters in the first priority group and the measured value exceeds the threshold value for at least one parameter in the second priority group;

wherein the health status indicates a third severity level if the measured value exceeds the threshold value for at least one of the lubricant parameters in the first priority group;

determining a maintenance procedure in response to the health status indication of a first, second or third severity level; and

performing a maintenance service in response to the health status indication.

19. The method of claim 18 further comprising:

separating the lubricant parameters into a third priority group; and

measuring the lubricant parameters in the third priority group and using the measured values of the third priority group in conjunction with the measured values of the first and second priority groups to determine a health status of the lubricant.