Apparatus and method for estimating internal resistance of battery

• US 9,846,195 B2
• Filed: 11/20/2012
• Issued: 12/19/2017
• Est. Priority Date: 11/24/2011
• Status: Active Grant

• Current Assignee: SK On Company Limited (SK Innovation Company Limited)
• Original Assignee: SK Innovation Company Limited
• Inventors: Lee, Sungeun, Jin, Shanshan, Jang, Siyoung, Kim, Hyungjoon
• Primary Examiner(s): Charioui, Mohamed
• Assistant Examiner(s): Delozier, Jeremy
• Application Number:
  US13/681,937
• Publication Number:
  US 20130138373A1
• Time in Patent Office: 1,855 Days
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/3832 without measurement of battery voltage
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: G16Z 99/00 Subject matter not provided for in other main groups of this subclass
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

Provided are an apparatus and a method for estimating internal resistance of a battery pack. The apparatus includes: a voltage sensing unit that measures a voltage value of the battery pack; a current sensing unit that measures a current value of the battery pack; a temperature sensing unit that measures a temperature value of the battery pack; and a microprocessor unit (MCU) that calculates the internal resistance of the battery pack using values transferred from the voltage sensing unit, the current sensing unit, and the temperature sensing unit.

Claims

1. An apparatus for estimating internal resistance of a battery pack, comprising:

a voltage sensing unit that measures a voltage value of the battery pack;

a current sensing unit that measures a current value of the battery pack;

a temperature sensing unit that measures a temperature value of the battery pack;

at least one microcontroller on a single integrated circuit comprising a processor, memory, and programmable input/output peripherals, the processor programmed to comprise;

(a) a condition initializing unit that initializes a current value measured in advance in the current sensing unit, a current, and a voltage;

(b) a temperature measuring unit that stores the current value received from the current sensing unit, the voltage value received from the voltage sensing unit, and the temperature value received from the temperature sensing unit, in an arbitrarily set variable;

(c) a current condition judging unit that judges whether the current value measured in the current sensing unit satisfies a preset current value condition;

(d) a current value, voltage value, and temperature value storing unit that extracts and stores in the memory a current value in the case in which the current value measured in the current sensing unit satisfies the preset current value condition according to the judgment of the current condition judging unit and stores the voltage value and temperature value measured together with the current value at the time of the measurement of the current value;

(e) estimating the internal resistance of the battery pack, wherein the processor repeats a process of extracting and storing the current value satisfying the preset current value condition according to the judgment of the current condition judging unit and storing the voltage value and temperature value measured together with the current value at the time of the measurement of the current value two times or more and then calculates the internal resistance of the battery pack using the current value, the voltage value, and the temperature value stored in the current value, voltage value, and temperature value storing unit; and

(f) comparing, for at least two internal resistance points, temperatures to determine the effect of temperature on internal resistance of the battery; and

a battery management system for use with a vehicle controller, predicting a replacement time of the battery pack, servicing, or for diagnosing and controlling the battery pack'"'"'s state based on the estimated internal resistance of the battery.

2. The apparatus of claim 1, wherein the current condition judging unit includes:

an initial condition judging unit that judges a condition of an initial current value sensed in the current sensing unit to judge whether the condition of the initial current value is a condition appropriate for extracting the current value;

a condition range setting unit that sets a current value section to be extracted using the initial current value when it is judged in the initial condition judging unit that the condition of the initial current value is the condition appropriate for extracting the current value;

a cycle counting unit that counts a time when a current value measured after the initial current value in the current sensing unit is included in the current value section set in the condition range setting unit;

a current value extracting unit that repeats the cycle counting operation until the time counted in the cycle counting unit becomes a preset time and extracts a current value in the case in which the counted time becomes the preset time as a result of the repetition; and

a current value resetting unit that does not extract current values that do not correspond to a preset low current section and resets current values that correspond to the preset low current section after one current value is first extracted in the current value extracting unit.

3. The apparatus of claim 1, wherein the condition initializing unit includes a variable initializing unit that initializes a variable value storing an initial current value and a variable value counting condition satisfaction to 0.

4. The apparatus of claim 2, wherein the initial condition judging unit includes an initial condition judging calculating unit that judges whether the initial current value corresponds to the preset low current section and compares an absolute value of the initial current value and an absolute value of the previous current value with each other to judge whether the condition of the initial current value is the condition appropriate for extracting the current value.

5. The apparatus of claim 2, wherein the condition range setting unit includes:

an upper and lower limit width calculating unit that calculates upper and lower limit widths of the current value section by multiplying the initial current value by a preset ration; and

a current ranging determining unit that determines upper and lower limits of the current value section though the upper and lower limit widths calculated in the upper and lower limit width calculating unit.

6. The apparatus of claim 2, wherein the current value resetting unit includes:

an additional current value extracting limiting unit that repeatedly performs the operations before the current value resetting unit to allow the current values other than the current value first extracted in the current value extracting unit not to be additionally extracted; and

a process initializing unit that repeatedly performs the additional current value extracting limiting operation until the current values extracted in the additional current value extracting unit correspond to a value in the preset low current section and allows a process to again start from the condition initializing unit in the case in which the current values correspond to the value in the preset low current section as a result of the repetition.

7. A battery managing method for estimating internal resistance of a battery pack, and capable of efficiently managing charging and discharging of a battery cell, comprising:

a current, voltage, and temperature value extracting step of extracting a current value satisfying a predetermined condition and voltage and temperature values according to the current value;

a repeating step of repeating the current, voltage, and temperature value extracting step two times or more; and

an internal resistance calculating step of calculating the internal resistance of the battery pack using values calculated in the repeating step,

wherein the current, voltage, and temperature value extracting step includes;

a current value measuring step of measuring a current value of the battery pack every preset period;

a condition range setting step of setting a current value section to be extracted using an initial current value first measured in the current value measuring step;

a cycle counting step of counting a time in the case in which a current value measured after the initial current value in the current value measuring step is included in the current value section set in the condition range setting step;

a current value extracting step of repeating the cycle counting step until the time counted in the cycle counting step becomes a preset time and extracting a current value in the case in which the counted time becomes the preset time as a result of the repetition;

a current value resetting step of allowing current values that do not correspond to a preset low current section not to be extracted and resetting current values that correspond to the preset low current section after one current value is first extracted in the current value extracting step, and allowing a process to again start from the current value measuring step;

an internal resistance calculating step of calculating the internal resistance of the battery pack using a current value and a voltage value extracted by repeating the current value extracting step two times or more; and

comparing, for at least two internal resistance points, temperature to determine the effect of temperature on internal resistance of the battery,

wherein the estimated internal resistance providing a battery management system input for predicting a replacement time of the battery pack, servicing, or for diagnosing and controlling the battery pack'"'"'s state.

8. The method of claim 7, wherein the condition range setting step includes:

an upper and lower limit width calculating step of calculating upper and lower limit widths of the current value section by multiplying the initial current value by a preset ratio; and

a current ranging determining step of determining upper and lower limits of the current value section through the upper and lower limit widths calculated in the upper and lower limit width calculating step.

9. The method of claim 7, wherein the current value resetting step includes:

an additional current value extracting limiting step of repeatedly performing the steps before the current value resetting step to allow the current values other than the current value first extracted in the current value extracting step not to be extracted; and

a process initializing step of repeatedly performing the additional current value measuring step until the current values measured in the additional current value extracting step correspond to a value in the preset low current section and allowing the process to again start from the current value measuring step in the case in which the current values correspond to the value in the preset low current section as a result of the repetition.