Storage battery state detection apparatus and storage battery state detection method

• US 9,846,203 B2
• Filed: 04/30/2013
• Issued: 12/19/2017
• Est. Priority Date: 04/30/2013
• Status: Active Grant

• Current Assignee: Mitsubishi Electric Corporation
• Original Assignee: Mitsubishi Electric Corporation
• Inventors: Saito, Hiroyuki, Tani, Hideaki, Wachi, Satoshi, Hara, Takafumi
• Primary Examiner(s): Pelton, Nathaniel
• Assistant Examiner(s): Ruiz, Johali Torres
• Application Number:
  US14/771,887
• Publication Number:
  US 20160011275A1
• Time in Patent Office: 1,694 Days
• Field of Search: 324429, 324430
• CPC Class Codes: F02D 29/02 peculiar to engines driving vehicles; peculiar to engines driving variable pitch propellers
• CPC Class Codes: F02N 11/0862 characterised by the electrical power supply means, e.g. battery
• CPC Class Codes: F02N 2200/06 said parameters being related to the power supply or driving circuits for the starter
• CPC Class Codes: F02N 2250/02 Battery voltage drop at start, e.g. drops causing ECU reset
• CPC Class Codes: G01R 31/3647 for determining the ability of a battery to perform a critical function, e.g. cranking
• CPC Class Codes: G01R 31/367 Software therefor, e.g. for battery testing using modelling or look-up tables
• CPC Class Codes: G01R 31/374 with means for correcting the measurement for temperature or ageing
• CPC Class Codes: G01R 31/3842 combining voltage and current measurements
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables

Abstract

It is possible to accurately estimate a starting current and calculate a precise starting minimum voltage without being influenced by a change in a storage battery state or a starting state by updating a current/voltage correlation characteristic corresponding to a deterioration state of a storage battery each time a current/voltage data set obtained when a starter is driven is newly stored in association with the deterioration state of the storage battery and by calculating the starting current corresponding to a present voltage immediately before start in accordance with the current/voltage correlation characteristic corresponding to the present deterioration state of the storage battery when determination is made as to whether or not to drive the starter.

Claims

1. A storage battery state detection apparatus for estimating a starting minimum voltage of a storage battery before a starter is driven and providing the starting minimum voltage to a control device,

the starting minimum voltage corresponding to a voltage value at which a battery voltage of the storage battery drops to a lowest level when the starter is driven,

the control device being configured to determine, when determination is made as to whether or not to drive the starter in order to start an internal combustion engine, that the starter is to be driven when the starting minimum voltage of the storage battery is equal to or higher than a threshold value that does not influence the start of the internal combustion engine,

the storage battery state detection apparatus comprising:

an internal resistance calculation unit for calculating an internal resistance of the storage battery to be used as an index of a deterioration state of the storage battery based on the battery voltage of the storage battery and a discharge current of the storage battery that are acquired while the starter is being driven;

a storage unit for storing a current/voltage data set as a current/voltage correlation characteristic for each deterioration state of the storage battery classified in accordance with a magnitude of the internal resistance calculated by the internal resistance calculation unit,

the current/voltage data set being formed of;

a voltage immediately before the start corresponding to the battery voltage of the storage battery exhibited immediately before the starter is driven; and

a measured starting current obtained by subtracting a current immediately before the start, which corresponds to the discharge current of the storage battery acquired immediately before the starter is driven, from a peak current corresponding to a maximum discharge current of the storage battery acquired while the starter is being driven;

a starting current learning unit for acquiring the current/voltage data set formed of the voltage immediately before the start and the measured starting current as a measurement result each time the starter is actually driven, and updating the current/voltage correlation characteristic stored in the storage unit so as to correspond to the deterioration state classified in accordance with the magnitude of the internal resistance calculated by the internal resistance calculation unit;

a starting current estimation unit for extracting, when determination is made as to whether or not to drive the starter before driving the starter, the current/voltage correlation characteristic corresponding to the deterioration state of the storage battery, which is identified by the magnitude of the internal resistance calculated by the internal resistance calculation unit at a previous time at which the starter is driven, from the storage unit, and estimating an estimated starting current corresponding to the present voltage immediately before the start of the storage battery, which has been acquired, by using the extracted current/voltage correlation characteristic; and

a minimum voltage calculation unit for calculating, when determination is made as to whether or not to drive the starter, the starting minimum voltage in accordance with the following expression;

(starting minimum voltage)=(voltage immediately before start)−

((internal resistance)×

(estimated starting current))

based on the estimated starting current that has been estimated by the starting current estimation unit, the present voltage immediately before the start of the storage battery that has been acquired, and the internal resistance of the storage battery calculated by the internal resistance calculation unit at the previous time at which the starter is driven.

2. A storage battery state detection apparatus according to claim 1, further comprising:

a charging rate calculation unit for calculating a charging rate of the storage battery based on a detection result for a charge/discharge current of the storage battery; and

a temperature detection unit for detecting a temperature of the storage battery, wherein;

the starting current learning unit acquires, when the current/voltage data set is to be stored, the charging rate and the temperature of the storage battery from the charging rate calculation unit and the temperature detection unit, respectively, normalizes the measured starting current within the current/voltage data set based on correction values corresponding to the charging rate and the temperature of the storage battery that have been acquired, and stores the normalized measured starting current as the current/voltage data set subjected to normalization; and

the starting current estimation unit acquires, when the estimated starting current is to be estimated, the present charging rate and the present temperature of the storage battery from the charging rate calculation unit and the temperature detection unit, respectively, in accordance with the current/voltage data set subjected to the normalization, and restores the normalization to an original point based on the correction values corresponding to the charging rate and the temperature of the storage battery that have been acquired, to thereby correct the estimated starting current that has been estimated to the estimated starting current corresponding to the temperature and the charging rate of the storage battery that have been acquired.

3. A storage battery state detection apparatus according to claim 1, wherein:

the starting current learning unit approximates each current/voltage correlation characteristic corresponding to the deterioration state of the storage battery, to thereby derive an approximation equation for each deterioration state; and

the starting current estimation unit calculates the estimated starting current by substituting the present voltage immediately before the start of the storage battery into the approximation equation corresponding to the deterioration state of the storage battery.

4. A storage battery state detection apparatus according to claim 1, wherein the starting current learning unit updates the current/voltage correlation characteristic based on n+1 current/voltage data sets that have been stored in the storage unit in time series since n times before until the latest current/voltage data set, where n represents an integer of 1 or larger.

5. A storage battery state detection apparatus according to claim 1, wherein the starting current learning unit updates the current/voltage correlation characteristic by weighting the current/voltage data sets stored in the storage unit in time series in accordance with a time difference from the present time.

6. A storage battery state detection method for estimating a starting minimum voltage of a storage battery before a starter is driven and providing the starting minimum voltage to a control device,

the starting minimum voltage corresponding to a voltage value at which a battery voltage of the storage battery drops to a lowest level when the starter is driven,

the control device being configured to determine, when determination is made as to whether or not to drive the starter in order to start an internal combustion engine, that the starter is to be driven when the starting minimum voltage of the storage battery is equal to or higher than a threshold value that does not influence the start of the internal combustion engine,

the storage battery state detection method comprising:

an internal resistance calculation step of calculating an internal resistance of the storage battery to be used as an index of a deterioration state of the storage battery based on the battery voltage of the storage battery and a discharge current of the storage battery that are acquired while the starter is being driven;

a storage step of storing a current/voltage data set in a storage unit as a current/voltage correlation characteristic for each deterioration state of the storage battery classified in accordance with a magnitude of the internal resistance calculated in the internal resistance calculation step,

the current/voltage data set being formed of;

a voltage immediately before the start corresponding to the battery voltage of the storage battery exhibited immediately before the starter is driven; and

a measured starting current obtained by subtracting a current immediately before the start, which corresponds to the discharge current of the storage battery acquired immediately before the starter is driven, from a peak current corresponding to a maximum discharge current of the storage battery acquired while the starter is being driven;

a starting current learning step of acquiring the current/voltage data set formed of the voltage immediately before the start and the measured starting current as a measurement result each time the starter is actually driven, and updating the current/voltage correlation characteristic stored in the storage step in the storage unit so as to correspond to the deterioration state classified in accordance with the magnitude of the internal resistance calculated in the internal resistance calculation step;

a starting current estimation step of extracting, when determination is made as to whether or not to drive the starter before driving the starter, the current/voltage correlation characteristic corresponding to the deterioration state of the storage battery, which is identified by the magnitude of the internal resistance calculated in the internal resistance calculation step at a previous time at which the starter is driven, from among the current/voltage correlation characteristics stored in the storage step in the storage unit, and estimating an estimated starting current corresponding to the present voltage immediately before the start of the storage battery, which has been acquired, by using the extracted current/voltage correlation characteristic; and

a minimum voltage calculation step of calculating, when determination is made as to whether or not to drive the starter, the starting minimum voltage in accordance with the following expression;

(starting minimum voltage)=(voltage immediately before start)−

((internal resistance)×

(estimated starting current))

based on the estimated starting current that has been estimated in the starting current estimation step, the present voltage immediately before the start of the storage battery that has been acquired, and the internal resistance of the storage battery calculated in the internal resistance calculation step at the previous time at which the starter is driven.