Optical waveguide module system and method

• US 9,846,283 B2
• Filed: 03/12/2014
• Issued: 12/19/2017
• Est. Priority Date: 03/12/2013
• Status: Active Grant

• Current Assignee: Commscope Emea Limited (CommScope Holding Company, Inc.), CommScope Technologies, LLC (CommScope Holding Company, Inc.)
• Original Assignee: CommScope Technologies, LLC (CommScope Holding Company, Inc.)
• Inventors: Pepe, Paul John, Coffey, Joseph Christopher
• Primary Examiner(s): Kianni, Kaveh C
• Application Number:
  US14/775,035
• Publication Number:
  US 20160025942A1
• Time in Patent Office: 1,378 Days
• Field of Search: 385 24
• CPC Class Codes: G02B 6/30 for use between fibre and thin-film device
• CPC Class Codes: G02B 6/3825 with an intermediate part, e.g. adapter, receptacle, linking two plugs
• CPC Class Codes: G02B 6/3879 Linking of individual connector plugs to an overconnector, e.g. using clamps, clips, common housings comprising several individual connector plugs
• CPC Class Codes: G02B 6/3885 Multicore or multichannel optical connectors, i.e. one single ferrule containing more than one fibre, e.g. ribbon type optical ribbon cable G02B6/4403, G02B6/448
• CPC Class Codes: G02B 6/3893 Push-pull type, e.g. snap-in, push-on
• CPC Class Codes: G02B 6/3897 Connectors fixed to housings, casing, frames or circuit boards G02B6/44528 takes precedence
• CPC Class Codes: G02B 6/4472 Manifolds

Abstract

The present disclosure relates to systems and methods for optically connecting circuit elements and optical fiber systems. In one embodiment, an optical waveguide module includes an optical light guide having opposite first and second planar surfaces extending between a first side edge and a second side edge. The optical light guide can be configured with a substrate supporting one or more optical pathways extending between the first and second side edges. The waveguide module can further include one or more first and second edge connectors, each of which has an adapter port and a first alignment slot opposite the adapter port. The alignment slots extend over the first and second planar surfaces at the first and second side edges to align the adapter ports with the one or more optical pathways in a first direction.

Claims

1. An optical waveguide module comprising:

a. an optical light guide having opposite first and second planar surfaces extending between a first side edge and a second side edge and between a third side edge and a fourth side edge, the optical light guide including one or more optical pathways extending between at least two of the first, second, third, and fourth side edges, the optical light guide including at least a first notch and a second notch parallel to the first notch, the first and second notches extending in a lengthwise direction from one of the first, second, third, and fourth side edges towards the opposite side edge, wherein one of the optical pathways extends between the first and second notches;

b. one or more first edge connectors, each first edge connector having a first adapter port, a first lengthwise protrusion, and a second lengthwise protrusion parallel to the first protrusion, the first and second protrusions being respectively received into the first and second notches to align the first adapter port with the one or more optical pathways in a first direction parallel to the first side edge, wherein the first and second notches and the first and second protrusions defining a first optical alignment feature; and

c. one or more second edge connectors, each second edge connector having a second adapter port aligned with the one or more optical pathways by a second optical alignment feature.

2. The optical waveguide module of claim 1, wherein the second alignment feature includes at least one alignment protrusion that engages with a corresponding notch in the second side edge of optical light guide.

3. The optical waveguide module of claim 1, wherein the second alignment feature includes at least one alignment wall that engages with a corresponding protrusion of the optical light guide.

4. The optical waveguide module of claim 1, wherein the first and/or second lengthwise protrusions are located on a main body of the first side edge connector, respectively.

5. The optical waveguide module of claim 1, wherein the first and/or second lengthwise protrusions are located on a sleeve received in a main body of the first side edge connector, respectively.

6. The optical waveguide module of claim 1, wherein the one or more first side edge connector includes a third alignment feature aligning the first adapter port with the one or more optical pathways in a third direction orthogonal to a plane defined by the first surface, and the one or more second side edge connector includes a fourth alignment feature aligning the second adapter port with the one or more optical pathways in the third direction.

7. The optical waveguide module of claim 6, wherein the third alignment feature is an alignment slot and/or the fourth alignment feature is an alignment slot.

8. The optical waveguide module of claim 7, wherein the third and/or fourth alignment features are located on a main body of the third and fourth side edge connectors, respectively.

9. The optical waveguide module of claim 7, wherein the third and/or fourth alignment features are located on a sleeve received in a main body of the first and second side edge connectors, respectively.

10. The optical waveguide module of claim 1, wherein the first and second notches have a first depth that is less than a thickness of the optical light guide defined by a first distance between the first and second planar surfaces of the optical light guide.

11. The optical waveguide module of claim 10, wherein the first notch defines a first opening in the first planar surface of the optical light guide.

12. The optical waveguide module of claim 11, further including third and/or fourth alignment features located on a sleeve received in a main body of the first and second side edge connectors, respectively.

13. The optical waveguide module of claim 12, wherein the sleeve engages the first planar surface and the first side edge of the optical light guide without contacting the second planar surface of the optical light guide.

14. The optical waveguide module of claim 13, wherein the third alignment feature is an open sidewall of the sleeve.