Systems and methods to combine strings of solar panels

• US 9,847,646 B2
• Filed: 08/14/2015
• Issued: 12/19/2017
• Est. Priority Date: 07/28/2011
• Status: Active Grant

• Current Assignee: Tigo Energy, Inc
• Original Assignee: Tigo Energy, Inc
• Inventors: Grana, Paul
• Primary Examiner(s): Fureman, Jared
• Assistant Examiner(s): Pham, Duc M
• Application Number:
  US14/827,023
• Publication Number:
  US 20150357821A1
• Time in Patent Office: 858 Days
• Field of Search: 307 71
• CPC Class Codes: H02J 1/10 Parallel operation of dc sources
• CPC Class Codes: H02J 13/00002 characterised by monitoring
• CPC Class Codes: H02J 2300/24 of photovoltaic origin
• CPC Class Codes: H02J 3/00 Circuit arrangements for ac mains or ac distribution networks
• CPC Class Codes: H02J 3/38 Arrangements for parallely feeding a single network by two or more generators, converters or transformers
• CPC Class Codes: H02J 3/381 Dispersed generators
• CPC Class Codes: H02S 40/36 characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
• CPC Class Codes: Y02B 10/10 Photovoltaic [PV]
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers
• CPC Class Codes: Y02E 40/70 Smart grids as climate change mitigation technology in the energy generation sector
• CPC Class Codes: Y02E 60/00 Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
• CPC Class Codes: Y04S 10/123 the energy generation units being or involving renewable energy sources
• CPC Class Codes: Y04S 10/30 State monitoring, e.g. fault, temperature monitoring, insulator monitoring, corona discharge

Abstract

Apparatuses, systems and methods for configuring and managing the combination of strings of photovoltaic energy generators to improve the energy production performance of such generators. The strings of photovoltaic energy generators are connected to terminals in a combiner box having receptacles for receiving removable modular units of various types. Removable modular units with measurement capabilities are used in the combiner boxes to measure the direct current input provided by the strings; and in light of the measurements, the removable modular units can be selectively downgraded to simpler units that do not have measurement capabilities to reduce cost, and/or selectively upgraded to more sophisticated units that can adjust the output of the respective strings, such as upconverting the output voltage of the respective strings, to improve the performance of the strings.

Claims

1. A photovoltaic system, comprising:

at least one photovoltaic panel connected to provide a direct current input generated by the at least one photovoltaic panel;

a set of output terminals;

a first receptacle having at least three contacts; and

circuitry connecting the direct current input to a first subset of the contacts of the first receptacle and connecting a second subset of the contacts of the first receptacle to the set of output terminals;

wherein the first receptacle is configured to receive a removable module having a circuit connected among the contacts of the first receptacle when the removable module is inserted into the first receptacle; and

wherein when no removable module is in the first receptacle, the direct current input is not connected to the set of output terminals.

2. The photovoltaic system of claim 1, further comprising:

a controller connected to a third subset of the contacts of the first receptacle;

wherein when the removable module is inserted into the first receptacle, the controller is connected via the third subset of the contacts of the first receptacle to a controlled circuit hosted on the removable module.

3. The photovoltaic system of claim 2, wherein the controlled circuit includes a switch configured to be controlled via a signal from the controller.

4. The photovoltaic system of claim 3, wherein the controlled circuit hosted on the removable module includes a local controller controlled by the signal.

5. The photovoltaic system of claim 2, further comprising:

at least one second photovoltaic panel connected to provide a second direct current input generated by the at least one second photovoltaic panel; and

a second receptacle having at least three contacts;

wherein the circuitry connecting the second direct current input to a subset of the contacts of the second receptacle; and

wherein the circuitry includes a parallel bus connecting the first receptacle and the second receptacle to the set of output terminals in parallel.

6. The photovoltaic system of claim 5, wherein the controller is shared by separate controlled circuits hosted in the first receptacle and the second receptacle respectively.

7. The photovoltaic system of claim 6, wherein the circuitry includes a controller bus connecting the controller to control contacts of the first receptacle and the second receptacle respectively.

8. A removable circuit module, comprising:

a circuit board having a plurality of contacts, a portion of the circuit board having the contacts disposed thereon configured to be removably inserted into a receptacle having a plurality of connectors to engage the plurality of contacts and establish electric connections between the contacts and the connectors, wherein the plurality of contacts include a first subset to receive a direct current input and a second subset to provide a direct current output;

a local controller mounted on the circuit board and connected to a third subset of the contacts, wherein when the circuit board is inserted into the receptacle, the third subset is connected to a controller bus via the receptacle; and

a switch mounted on the circuit board and controlled by the local controller, the switch controllable via the local controller to selectively disconnect or connect an electric path between the direct current input and the direct current output.

9. The removable circuit module of claim 8, further comprising:

a measuring unit mounted on the circuit board and coupled with the first subset of the plurality of contacts to measure the direct current input.

10. The removable circuit module of claim 9, wherein the measuring unit is configured to measure a current of the direct current input.

11. The removable circuit module of claim 9, wherein the measuring unit is configured to measure a voltage of the direct current input.

12. The removable circuit module of claim 8, wherein the local controller is configured to communicate measurements from the measuring unit to the controller bus.

13. The removable circuit module of claim 8, further comprising:

a power conversion unit controlled by the local controller to convert the direct current input to the direct current output.

14. The removable circuit module of claim 8, further comprising:

a power conversion unit controlled by the local controller to convert the direct current input to the direct current output.

15. The removable circuit module of claim 14, further comprising:

a bypass switch selectively controllable by the local controller to provide a path between the direct current input and the direct current output and bypassing the power conversion unit.

16. The removable circuit module of claim 8, further comprising:

an indicator configured to indicate whether the removable circuit module is on or off.

17. The removable circuit module of claim 8, further comprising:

a push button manually activatable to cause the switch to disconnect the electric path.

18. A removable circuit module, comprising:

a circuit board having a plurality of contacts, a portion of the circuit board having the contacts disposed thereon configured to be removably inserted into a receptacle having a plurality of connectors to engage the plurality of contacts and establish electric connections between the contacts and the connectors, wherein the plurality of contacts include a first subset to receive a direct current input and a second subset to provide a direct current output;

a local controller mounted on the circuit board and connected to a third subset of the contacts, wherein when the circuit board is inserted into the receptacle, the third subset is connected to a controller bus via the receptacle; and

a power conversion unit mounted on the circuit board and controlled by the local controller to convert the direct current input to the direct current output.

19. The removable circuit module of claim 18, further comprising:

a switch mounted on the circuit board and controlled by the local controller, the switch controllable via the local controller to selectively disconnect or connect an electric path between the direct current input and the direct current output.

20. The removable circuit module of claim 19, further comprising:

an upconversion unit controlled by the local controller to convert the direct current input to the direct current output.