Systems and methods for performing battery management

• US 9,847,658 B2
• Filed: 12/31/2014
• Issued: 12/19/2017
• Est. Priority Date: 12/31/2014
• Status: Expired due to Fees

• Current Assignee: Meridian Design Incorporated, Shorai, Inc. (XNRGI, Inc.)
• Original Assignee: Meridian Design Incorporated, Shorai, Inc. (XNRGI, Inc.)
• Inventors: Kuhlmann, Kurt, Radford, David, Higbee, Shawn, Matthews, Dan
• Primary Examiner(s): GRANT, ROBERT J
• Application Number:
  US14/587,778
• Publication Number:
  US 20160190830A1
• Time in Patent Office: 1,084 Days
• Field of Search: 320118
• CPC Class Codes: H02J 13/00001 characterised by the display of information or by user interaction, e.g. supervisory control and data acquisition systems [SCADA] or graphical user interfaces [GUI]
• CPC Class Codes: H02J 13/00002 characterised by monitoring
• CPC Class Codes: H02J 13/00016 using a wired telecommunication network or a data transmission bus
• CPC Class Codes: H02J 13/00026 involving a local wireless network, e.g. Wi-Fi, ZigBee or Bluetooth
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits
• CPC Class Codes: H02J 7/0018 using separate charge circuits
• CPC Class Codes: H02J 7/00302 Overcharge protection
• CPC Class Codes: H02J 7/00306 Overdischarge protection
• CPC Class Codes: H02J 7/007194 of the battery
• CPC Class Codes: Y02E 60/00 Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
• CPC Class Codes: Y04S 10/30 State monitoring, e.g. fault, temperature monitoring, insulator monitoring, corona discharge
• CPC Class Codes: Y04S 10/40 Display of information, e.g. of data or controls

Abstract

Systems and methods for battery management are disclosed. A system may include an internal control network including multiple node controllers powered by a unique cell or combination of cells of a battery. The node controllers may communicate with each other via a node communication system. Each node controller may be responsible for managing a charge level associated with one or more cells. The one or more devices of the internal control network may enable measurement of environmental factors such as a temperature and a current and voltage applied at the battery. Based on the measured environmental factors, the internal control network may perform an ongoing assessment of the one or more cells of the battery and of an overall battery condition. The internal control network may initiate turning on or off a battery output to prevent over discharge and possible damage to the battery or devices connected to the battery.

Claims

1. A battery management system comprising:

a plurality of cells coupled in series between a positive terminal and a negative terminal;

a first node controller electrically coupled to a first set of node subsystems, the first node controller powered by a first cell or set of cells of the plurality of cells; and

a second node controller electrically coupled to a second set of node subsystems, the second node controller powered by a second cell or set of cells of the plurality of cells, wherein the second set of cells differs from the first set of cells;

an output control circuit positioned in series with the one or more cells between the positive terminal and the negative terminal, the output control circuit further coupled to the first node controller, the second node controller, or both;

wherein the output control circuit comprises a transistor positioned in series with the one or more cells, wherein a control input of the transistor is coupled to the first control node or to the second control node;

wherein the first node controller or the second node controller is configured to;

selectively apply a signal to the control input to enable the transistor when the plurality of cells are not charging; and

selectively refrain from applying the signal to the control input when the plurality of cells are charging.

2. The system of claim 1, further comprising a first set of node subsystems communicatively coupled to the first node controller and a second set of node subsystems communicatively coupled to the second node controller.

3. The system of claim 2, wherein the first set of node subsystems comprises a first cell balancing subsystem and wherein the second set of node subsystems comprises a second cell balancing subsystem.

4. The system of claim 3, wherein the first set of cells comprises a first cell and a second cell, wherein the first cell balancing subsystem comprises:

a first resistor, a first terminal of the first resistor coupled to a first output of the first node controller and a second terminal of the first resistor coupled to a positive terminal of the second cell and to a negative terminal of the first cell; and

a second resistor, a first terminal of the second resistor coupled to a second output of the first node controller, and a second terminal of the second resistor coupled to a negative terminal of the second cell.

5. The system of claim 4, wherein the first node controller is configured to:

selectively couple a positive terminal of the first cell or the negative terminal of the second cell to the negative terminal of the first cell and the positive terminal of the second cell via the first resistor; and

selectively couple the positive terminal of the first cell to the negative terminal of the second cell via the second resistor.

6. The system of claim 3, wherein the second set of cells comprises a first cell and a second cell, wherein the second cell balancing subsystem comprises:

a first resistor, a first terminal of the first resistor coupled to a first output of the first node controller and a second terminal of the first resistor coupled to a positive terminal of the second cell and to a negative terminal of the first cell; and

a second resistor, a first terminal of the second resistor coupled to a second output of the first node controller, and a second terminal of the second resistor coupled to a negative terminal of the second cell.

7. The system of claim 1, wherein a voltage difference between the first terminal and the second terminal includes a diode voltage due to an intrinsic body diode of the transistor or a parallel diode when the transistor is enabled, and wherein the voltage difference between the first terminal and the second terminal does not include the diode voltage when the transistor is disabled.

8. The system of claim 1, wherein a voltage difference between the first terminal and the second terminal corresponds to a charging profile of a first type of battery when the transistor is enabled and to a charging profile of a second type of battery when the transistor is disabled.

9. The system of claim 8, wherein the first type of battery is a lead acid type battery and wherein the second type of battery is a lithium iron phosphate type battery.

10. The system of claim 1, further comprising a node communication system communicatively coupling the first node controller to the second node controller.