Controller and control method for rotary electric machine

• US 9,847,744 B2
• Filed: 10/21/2015
• Issued: 12/19/2017
• Est. Priority Date: 10/21/2014
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Fujii, Kiyoshi, Nakayama, Hideaki
• Primary Examiner(s): Ip, Paul
• Application Number:
  US14/919,152
• Publication Number:
  US 20160204727A1
• Time in Patent Office: 790 Days
• Field of Search: 318139, 31840002, 31840009
• CPC Class Codes: B60L 15/025 using field orientation; Vector control; Direct Torque Control [DTC]
• CPC Class Codes: B60L 15/2045 for optimising the use of energy
• CPC Class Codes: B60L 2220/54 Windings for different functions
• CPC Class Codes: B60L 2240/427 Voltage
• CPC Class Codes: B60L 2240/527 Voltage
• CPC Class Codes: B60L 2240/529 Current
• CPC Class Codes: H02P 21/0003 Control strategies in general, e.g. linear type, e.g. P, PI, PID, using robust control
• CPC Class Codes: H02P 21/20 Estimation of torque
• CPC Class Codes: H02P 21/22 Current control, e.g. using a current control loop
• CPC Class Codes: H02P 25/22 Multiple windings; Windings for more than three phases
• CPC Class Codes: H02P 27/06 using dc to ac converters or inverters H02P27/05 takes precedence
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility

Abstract

A control unit applied to a motor that includes a rotor having a field winding and a rotor having armature winding groups to control a field current passed through the field winding. Each of the armature winding groups is applied with a prescribed voltage. The field current is controlled so as to be a minimum field current value If_min with which a deviation between an amplitude of an induced voltage generated in the armature winding groups by rotation of the rotor, and an amplitude of the voltage applied to the armature winding groups becomes equal to or smaller than a prescribed value.

Claims

1. A control apparatus for a rotary electric machine, comprising:

a control unit coupled with a rotary electric machine which comprises a rotor having a field winding and a stator having an armature winding to control a field current passed through the field winding, the control unit comprising;

a memory for storing a program; and

a processing unit communicable to the memory and configured to execute the stored program,

the processing unit being configured to;

select one of a first field current and a second field current larger than the first field current as a field current target value; and

control the field current passed through the field winding, based on the field current target value, wherein;

when a current passing through the armature winding is represented, in a dq axis coordinate system, by a current vector that is a combination of a d axis current and a q axis current, a voltage limit circle being an arcuate locus of the current vector where an amplitude of an applied voltage of the armature winding has a constant value, and

when a magnitude of the d axis current at the right end of the voltage limit circle is equal to or larger than 0,

the processing unit calculates the first field current with which a deviation between an amplitude of an induced voltage generated in the armature winding by rotation of the rotor and an amplitude of the applied voltage of the armature winding becomes equal to or smaller than a prescribed value, and selects the first field current as the field current target value.

2. The control unit for a rotary electric machine according to claim 1, wherein, when the current passing through the armature winding is represented, in the dq axis coordinate system, by the current vector that is a combination of the d axis current and the q axis current, the field current is controlled so as to cause the d axis current at each of intersections of a voltage limit circle and a d axis of the dq axis coordinate system to be equal to or smaller than 0.

3. The control unit for a rotary electric machine according to claim 1, wherein, when a command value of an input-output torque or an input-output power of the rotary electric machine becomes larger than a prescribed value, the field current is controlled so as to cause a current value to be a second field current larger than the first field current.

4. The control unit for a rotary electric machine according to claim 3, wherein, the second field current is calculated based on the d axis current passing through the armature winding.

5. The control unit for a rotary electric machine according to claim 4, wherein:

when a current passing through the armature winding is represented, in a dq axis coordinate system, by a current vector that is a combination of a d axis current and a q axis current, a target current serving as a target value of the d axis current is set in a voltage limit circle that is an arcuate locus of the current vector where the applied voltage has an amplitude of a constant value; and

when an absolute value of a detected value of the d axis current exceeds an absolute value of the target current, the field current is controlled so as to cause the current value to be the second field current.

6. The control unit for a rotary electric machine according to claim 5, wherein, the target current is set in the voltage limit circle so as to situate the current vector on a q axis side relative to a peak where the q axis current passing through the armature winding is maximized.

7. The control unit for a rotary electric machine according to claim 6, wherein, the target current is set so as to situate the current vector on the peak side of the voltage limit circle when importance is placed more on power efficiency than on responsiveness to variation of a command value of the input-output torque or the input-output power.

8. The control unit for a rotary electric machine according to claim 7, wherein, when importance is placed on the power efficiency, the target current is set so as to situate the current vector more toward the q axis side than the peak of the voltage limit circle is but on the peak side relative to a center of a range of the d axis.

9. The control unit for a rotary electric machine according claim 7, wherein, when importance is placed on the responsiveness, the target current is so as to situate the current vector more toward the q axis side than the peak of the voltage limit circle is but on the q axis side relative to the center of the range of the d axis.

10. The control unit for a rotary electric machine according to, claim 4, wherein:

when a current passing through the armature winding is represented, in a dq axis coordinate system, by a current vector that is a combination of a d axis current and a q axis current, the target current serving as a target value of the d axis current is set in a voltage limit circle that is an arcuate locus of the current vector where the applied voltage has an amplitude of a constant value;

the rotary electric machine is connected to an inverter inputting/outputting power to/from the armature winding;

a current amplitude that is an amplitude of current passing through the armature winding has an upper amplitude limit as an upper limit that is set to a maximum value of an amplitude of current that can be inputted/outputted from the inverter to the armature winding; and

the target current is set so as not to cause the current amplitude to exceed the upper amplitude limit.

11. The control unit for a rotary electric machine according to claim 10, wherein the second field current is set so as to maximize the input-output torque or the input-output power on the basis of the target current set so as not to cause the current amplitude to exceed the upper amplitude limit.

12. The control unit for a rotary electric machine according to claim 11, wherein, when a deviation between the upper amplitude limit and the target current becomes equal to or smaller than a prescribed value, the current amplitude is set to the upper amplitude limit, and the second field current is decreased to decrease phase of the current vector to thereby set the second field current so as to maximize the input-output torque or the input-output power.

13. The control unit for a rotary electric machine according to claim 12, wherein the second field current is decreased until the current vector reaches a peak of the voltage limit circle, the peak maximizing the q axis current passing through the armature winding.

14. The control unit for a rotary electric machine according to claim 11, wherein:

the applied voltage is permitted to have a constant amplitude; and

phase of the applied voltage is adjusted to thereby control the input-output torque or the input-output power of the rotary electric machine.

15. The control unit for a rotary electric machine according to claim 14, wherein a deviation between a value of the input-output torque and the command value of the input-output torque is used as an input value, phase of the applied voltage is used as a manipulated variable of the inverter to perform PID control such that the deviation is decreased.

16. The control unit for a rotary electric machine according to claim 15, wherein a gain in the PID control is set based on a command value of the input-output torque or the input-output power.

17. The control unit for a rotary electric machine according to claim 14, a deviation between a value of the input-output power and the command value of the input-output power is used as an input value, and phase of the applied voltage is used as a manipulated variable of the inverter to perform PID control such that the deviation is decreased.

18. A control method for a rotary electric machine, the control method being applied to a rotary electric machine which comprises a rotor having a field winding and a stator having an armature winding to control a field current passed through the field winding, the method comprising:

selecting, via a processing unit, one of a first field current and a second field current larger than the first field current as a field current target value; and

controlling, via the processing unit, the field current passed through the field winding, based on the field current target value, wherein;

when a current passing through the armature winding is represented, in a dq axis coordinate system, by a current vector that is a combination of a d axis current and a q axis current, a voltage limit circle being an arcuate locus of the current vector where an amplitude of an applied voltage of the armature winding has a constant value, and

when a magnitude of the d axis current at the right end of the voltage limit circle is equal to or larger than 0,

the processing unit calculates a first field current with which a deviation between an amplitude of an induced voltage generated in the armature winding by rotation of the rotor and an amplitude of the applied voltage of the armature winding becomes equal to or smaller than a prescribed value, and selects the first field current as the field current target value.