Bad ground and reverse polarity detection for HVAC controls

• US 9,851,391 B2
• Filed: 06/20/2016
• Issued: 12/26/2017
• Est. Priority Date: 01/31/2014
• Status: Active Grant

• Current Assignee: Copeland Comfort Control LP (Emerson Electric Company)
• Original Assignee: Emerson Electric Company
• Inventors: Heller, John J., Broker, John F.
• Primary Examiner(s): Hollington, Jermele M
• Assistant Examiner(s): FORTICH, ALVARO E
• Application Number:
  US15/186,703
• Publication Number:
  US 20160306003A1
• Time in Patent Office: 554 Days
• CPC Class Codes: F24F 11/38 Failure diagnosis
• CPC Class Codes: G01R 19/14 Indicating direction of current; Indicating polarity of voltage
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults

Abstract

In exemplary embodiments, HVAC controls and corresponding error detection methods are disclosed. In an exemplary embodiment, an HVAC control generally includes an analog input configured to receive an analog signal, and an error indicator. The control is configured to receive a neutral signal at the analog input, measure a voltage of the neutral signal with respect to earth ground, to operate the error indicator to provide a first indicator status indicative of a bad ground state if the voltage is between a first voltage threshold and a second voltage threshold, and to operate the error indicator to provide a second indicator status of a reverse polarity state if the voltage is above the second threshold. The HVAC control may include at least four different indicator statuses. The HVAC control may include a comparator.

Claims

1. An HVAC control comprising:

an analog input configured to receive an analog signal; and

an error indicator;

the HVAC control configured to receive a neutral signal at the analog input, to measure a voltage of the neutral signal with respect to earth ground, to operate the error indicator to provide a first indicator status indicative of a bad ground state if the voltage is between a first voltage threshold and a second voltage threshold, and to operate the error indicator to provide a second indicator status of a reverse polarity state if the voltage is above the second threshold;

wherein the first voltage threshold and the second voltage threshold are different, and wherein the first indicator status and the second indicator status are different.

2. The control of claim 1, wherein the first voltage threshold is about 20 VAC.

3. The control of claim 1, wherein the second voltage threshold is about 50 VAC.

4. The control of claim 1, wherein the neutral signal is a neutral line of a utility grid.

5. The control of claim 1, further comprising a resistor divider circuit coupled to the analog input, the resistor divider circuit configured to receive the neutral signal and scale the neutral signal voltage to a voltage level capable of being safely read by the analog input.

6. The control of claim 5, wherein the first voltage threshold is a scaled voltage corresponding to a neutral signal voltage received at the resistor divider circuit of about 20 VAC.

7. The control of claim 5, wherein the second voltage threshold is a scaled voltage corresponding to a neutral signal voltage received at the resistor divider circuit of about 50 VAC.

8. An HVAC control comprising:

an analog input configured to receive an analog signal; and

an error indicator having a plurality of different indicator status values;

the HVAC control configured to;

receive a neutral signal at the analog input;

measure a voltage of the neutral signal; and

operate the error indicator to provide a corresponding one of the plurality of different indicator status values based on the measured voltage of the neutral signal, wherein each of the plurality of indicator status values corresponds to a different measured neutral signal voltage range, and the plurality of indicator status values includes at least four indicator status values.

9. The HVAC control of claim 8, wherein each different measured neutral signal voltage range is defined by an upper voltage threshold and a lower voltage threshold.

10. The HVAC control of claim 9, wherein one of the different measured neutral signal voltage ranges has a lower voltage threshold of about 20 VAC and another of the different measured neutral signal voltage ranges has a lower voltage threshold of about 50 VAC.

11. The HVAC control of claim 8, wherein at least one of the pluralities of indicator status values is indicative of a bad ground state, and at least one other of the plurality of indicator status values is indicative of a reverse polarity state.

12. The HVAC control of claim 8, wherein the plurality of different indicator status values includes at least 256 indicator status values.

13. An HVAC control comprising:

an analog input configured to receive an analog signal;

a comparator coupled to the analog input to receive the analog signal, the comparator having an output; and

an error indicator;

wherein the comparator is configured to receive a neutral signal at the analog input, compare the neutral signal voltage to a voltage threshold, and output a signal indicative of a bad ground state and/or a reverse polarity state when the neutral signal voltage exceeds the voltage threshold, and the error indicator configured to provide an indicator status indicative of a bad ground state and/or a reverse polarity state based on the output signal from the comparator.

14. The HVAC control of claim 13, wherein the comparator is a first comparator, the error indicator is a first error indicator, the voltage threshold is a first voltage threshold, and the first error indicator is configured to provide an indicator status indicative of a bad ground state when the comparator determines the neutral signal voltage exceeds the first voltage threshold, the control further comprising:

a second comparator configured to receive the neural signal voltage; and

a second error indicator;

wherein the second comparator is configured to compare the neutral signal voltage to a second voltage threshold, and output a signal indicative of a reverse polarity state when the neutral signal voltage exceeds the second voltage threshold, and the second error indicator is configured to provide an indicator status indicative of a reverse polarity state based on the output signal from the second comparator.

15. The HVAC control of claim 13, wherein the error indicator comprises a light emitting diode (LED) coupled to the output of the comparator.

16. The HVAC control of claim 15, further comprising a resistor, a capacitor, and a diode coupled between the comparator and the analog signal input to maintain the error indicator in an on condition and cause the error indicator to flicker when the neutral signal voltage exceeds the voltage threshold.

17. The HVAC control of claim 13, further comprising a microprocessor coupled to the output of the comparator, the microprocessor configured to operate the error indicator based on the signal received from the output of the comparator.

18. The HVAC control of claim 17, wherein the comparator is configured to output a pulse width modulated (PWM) signal to the microprocessor, and the microprocessor is configured to detect the bad ground state and/or reverse polarity state based on the PWM signal received from the output of the comparator.

19. The HVAC control of claim 17, wherein the voltage threshold is a first voltage threshold and the comparator is a first comparator configured to output a signal indicative of a bad ground state to the microprocessor, the HVAC control further comprising:

a second comparator configured to compare the neutral signal voltage to a second voltage threshold and output a signal to the microprocessor indicative of a reverse polarity state when the neutral signal voltage exceeds the second voltage threshold.

20. The control of claim 13, wherein the neutral signal is a neutral line of a utility grid.