Magnetic core element, magnetic core module and an inductive component using the magnetic core module

• US 9,852,838 B2
• Filed: 11/03/2014
• Issued: 12/26/2017
• Est. Priority Date: 11/05/2013
• Status: Active Grant

• Current Assignee: Sumida Components & Modules GmbH (Sumida Corporation)
• Original Assignee: Sumida Components & Modules GmbH (Sumida Corporation)
• Inventors: Winkler, Johann
• Primary Examiner(s): MUSLEH, MOHAMAD A
• Application Number:
  US14/531,006
• Publication Number:
  US 20150123761A1
• Time in Patent Office: 1,149 Days
• CPC Class Codes: H01F 27/24 Magnetic cores
• CPC Class Codes: H01F 3/00 Cores, Yokes, or armatures magnetic materials H01F1/00; permanent magnets H01F7/02
• CPC Class Codes: H01F 3/08 made from powder powder coatings on sheets H01F3/02; on strips or ribbons H01F3/04; on wires H01F3/06
• CPC Class Codes: H01F 3/10 Composite arrangements of magnetic circuits
• CPC Class Codes: H01Q 7/08 Ferrite rod or like elongated core

Abstract

A rod-shaped magnetic core element, having a first end with a spherical or cylindrical recess or a spherical or cylindrical connecting protrusion, and a second end with a spherical or cylindrical recess or a spherical or cylindrical connecting protrusion so that a bent connection of at least two magnetic core elements is variably adjustable. Magnetic core elements comprising spherical or cylindrical magnetic core ends of this type allow a nearly gap-free construction with little magnetic leakage due to slightly larger end surfaces in comparison with ferrite rods having beveled plane end section surfaces. The enlarged end surface of the spherical surface advantageously allows a more stable connection of individual magnetic core elements without adhesive bonding. This allows the construction of flexible, multiple-member and inexpensive rod core coils and antennae.

Claims

1. Magnetic core module composed of a plurality of rod-shaped magnetic core elements comprising a first end with a spherical or cylindrical recess or a spherical or cylindrical connecting protrusion, and a second end with a spherical or cylindrical recess or a spherical or cylindrical connecting protrusion, so that a bent connection of at least two magnetic core elements is variably adjustable, wherein at least two magnetic core elements from the plurality of magnetic core elements are connected to one another by an elastic connection element providing sufficient force to center and axially interlock the plurality of rod-shaped magnetic core elements together and held in position by friction contact.

2. Magnetic core module according to claim 1, wherein:

the magnetic core element has a cylindrical, rectangular, square or elliptical cross-section.

3. Magnetic core module according to claim 2, wherein:

a difference between a diameter of the magnetic core element and a respective diameter of the spherical or cylindrical recess and the spherical or cylindrical connecting protrusion defines a shoulder, the difference being 5 to 10% of the diameter of the magnetic core element.

4. Magnetic core module according to claim 3, wherein:

the shoulder is beveled.

5. Magnetic core module according to claim 3, wherein:

the difference is at least 0.1 mm and at most 4 mm.

6. Magnetic core module according to claim 3, wherein:

the ratio of the diameter of the magnetic core element to a height of the connecting protrusion is 0.2 to 0.5.

7. Magnetic core module according to claim 1, wherein:

the magnetic core element is formed of a ferrite ceramics, plastic-bonded ferrite or metal powder.

8. Magnetic core module according to claim 7, wherein:

the ferrite ceramics includes manganese-zinc-ferrite or nickel-zinc-ferrite.

9. Magnetic core module according to claim 1 wherein:

the magnetic core element comprises a spherical or cylindrical recess at the first end and the second end respectively.

10. Magnetic core module according to claim 1, wherein:

a variably adjustable, bent connection of at least two magnetic core elements from the plurality of magnetic core elements has an angle (α

) of at most 5°

.

11. Magnetic core module according to claim 1, wherein:

a variably adjustable, bent connection of at least two magnetic core elements from the plurality of magnetic core elements has an angle (α

) of 0°

to 15°

.

12. Magnetic core module according to claim 1, wherein:

at least two magnetic core elements from the plurality of magnetic core elements are connected to one another by adhesive bonding.

13. Magnetic core module according to claim 1, wherein:

at least two magnetic core elements from the plurality of magnetic core elements are connected to one another by a tension spring system.

14. Magnetic core module according to claim 1, wherein:

at least two magnetic core elements from the plurality of magnetic core elements, each having the spherical recess at the first and second ends, can be connected to one another by a connecting sphere.

15. Magnetic core module according to claim 1, wherein:

at least two magnetic core elements from the plurality of magnetic core elements, each having the cylindrical recess at the first and second ends, can be connected to one another by a cylindrical connecting piece.

16. Magnetic core module according to claim 1, wherein:

when connecting at least two magnetic core elements from the plurality of magnetic core elements, a magnetically conducting medium is introduced there between.

17. Inductive component comprising a magnetic core module according to claim 1 for realizing a rod core antenna or choke.

18. Inductive component according to claim 17, configured without a winding carrier, wherein a winding is directly applied on the magnetic core module.

19. Inductive component according to claim 17, further comprising:

a metallic spring acting both as winding wire and tensioning element for the individual cores.

20. Inductive component according to claim 19, wherein:

the ends of the spring are simultaneously used as pins in a connecting plug.

21. Magnetic core module according to claim 1 wherein:

said elastic connection element comprises an elastic tube loaded with the at least two magnetic core elements which is terminated by end plugs and filled with a pressure spring.

22. A magnetic core module comprising:

a plurality of magnetic core elements, each of said plurality of magnetic core elements having a protrusion end and a recess end, the protrusion end complementing the recess end, wherein said plurality of magnetic core elements are aligned end to end with the protrusion ends mating with the recess ends forming the magnetic core module; and

a spring system biasing each of said plurality of magnetic core elements towards each other with a biasing force to center and axially interlock said plurality of magnetic core elements together and held in position by frictional contact,

whereby each of the plurality of magnetic core elements are centered and contacting each other so that the magnetic core module is capable of being flexible and bending.

23. A magnetic core module as in claim 22 wherein:

said spring system comprises a pair of holding members with the protrusion end and recess end of said plurality of magnetic core elements placed there between and an elastic element biasing the pair of holding members towards each other.

24. A magnetic core module as in claim 22 wherein:

said spring system comprises an elastic pipe loaded with said plurality of magnetic core elements, a spring placed in the elastic pipe, and an end plug closing an end of the elastic pipe.