Active droop current sharing among power supply units

• US 9,853,447 B2
• Filed: 11/06/2014
• Issued: 12/26/2017
• Est. Priority Date: 11/06/2014
• Status: Active Grant

• Current Assignee: Dell Products LP (Dell Technologies Inc.)
• Original Assignee: Dell Products LP (Dell Technologies Inc.)
• Inventors: Hung, Tsai-Fu, Wang, Shih-Chieh, Hsu, Yi-Chiao, Lai, Chung-Fu
• Primary Examiner(s): Fureman, Jared
• Assistant Examiner(s): Yeshaw, Esayas
• Application Number:
  US14/534,317
• Publication Number:
  US 20160134108A1
• Time in Patent Office: 1,146 Days
• Field of Search: 307 60
• CPC Class Codes: G06F 1/26 Power supply means, e.g. regulation thereof for memories G11C
• CPC Class Codes: G06F 1/28 Supervision thereof, e.g. detecting power-supply failure by out of limits supervision
• CPC Class Codes: H02J 1/04 Constant-current supply systems
• CPC Class Codes: H02J 1/102 being switching converters H02J1/108, H02J1/12 take precedence
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

Abstract

Active droop current sharing among power supply units may regulate output currents of power supply units supplying shared current to a common load. The regulation may employ a combination of droop control and active current control. The shared current may be regulated such that each power supply unit provides a substantially equal share of the total current supplied. A current difference between two power supplies may be regulated to be within a desired maximum threshold for current difference.

Claims

1. A method for active droop current sharing, the method comprising:

responsive to switching a load to a first power supply and to switching the load to a second power supply, activating droop control of a first current supplied by the first power supply and a second current supplied by the second power supply;

detecting that the first current is stable within a tolerance over a time period and that the second current is stable within the tolerance over the time period; and

responsive to detecting that the first current and the second current are stable and that a current difference between the first current and the second current is greater than a first maximum threshold, regulating the first current and the second current using active current control to reduce the current difference to correspond to the first maximum threshold.

2. The method of claim 1, wherein the first maximum threshold corresponds to 4% of a sum of the first current and the second current, the tolerance is a 1% change in current, and the time period is 1 millisecond.

3. The method of claim 1, wherein the switching of the load is detected from a change in the first current greater than a second maximum threshold or a change in the second current greater than the second maximum threshold.

4. The method of claim 1, wherein regulating the first current and the second current comprises:

responsive to regulating the first current and the second current to reduce the current difference to correspond to the first maximum threshold, further regulating the first current and the second current using active current control to maintain the current difference corresponding to the first maximum threshold.

5. The method of claim 1, wherein regulating the first current and the second current comprises:

when the first current is greater than the second current, outputting an external current sharing signal indicative of the first current from the first power supply to the second power supply.

6. The method of claim 5, wherein regulating the first current and the second current further comprises:

based on the external current sharing signal indicative of the first current, based on a first internal current sharing signal indicative of the first current, and based on a first offset signal, generating a first active current control feedback signal by the first power supply, the first active current control feedback signal being associated with the active current control of the first current;

based on the external current sharing signal indicative of the first current, based on a second internal current sharing signal indicative of the second current, and based on a second offset signal, generating a second active current control feedback signal by the second power supply, the second active current control feedback signal being associated with the active current control of the second current;

based on a first droop control signal indicative of the first current, based on a first output voltage of the first power supply, and based on a first reference voltage, generating a first droop control feedback signal by the first power supply, the first droop control feedback signal being associated with the droop control of the first current; and

based on a second droop control signal indicative of the second current, based on a second output voltage of the second power supply, and based on a second reference voltage, generating a second droop control feedback signal by the second power supply, the second droop control feedback signal being associated with the droop control of the second current.

7. The method of claim 6, wherein regulating the first current and the second current further comprises:

based on the first active current control feedback signal and the first droop control feedback signal, generating the first output voltage of the first power supply; and

based on the second active current control feedback signal and the second droop control feedback signal, generating the second output voltage of the second power supply;

wherein the first active current control feedback signal is associated with maintaining the first output voltage and the second active current control feedback signal is associated with modifying the second output voltage.

8. A power supply unit comprising:

a first direct current (DC) power converter supplying a first current at an output voltage;

a first mixer to generate an active current control feedback signal associated with active current control of the first current;

a second mixer to generate a droop control feedback signal associated with droop control of the first current; and

a master/slave determination unit to;

when the first current is greater than a second current supplied by a second DC power converter, generate an external current sharing signal indicative of the first current; and

when the first current is less than the second current, receive an external current sharing signal indicative of the second current,

wherein the power supply unit is to;

activate the droop control of the first current in response to switching a load to the power supply unit,

detect that the first current is stable within a tolerance over a time period, and

in response to detecting that the first current is stable, regulate the first current using the active current control to reduce a current difference between the first current and the second current to correspond to a first maximum threshold.

9. The power supply unit of claim 8, wherein:

the active current control feedback signal is based on the external current sharing signal indicative of one of the first current and the second current, an internal current sharing signal indicative of the first current, and an offset signal; and

the droop control feedback signal is based on a droop control signal indicative of the first current, the output voltage, and a reference voltage.

10. The power supply unit of claim 8, wherein the first current is greater than the second current and the active current control feedback signal is associated with maintaining the output voltage.

11. The power supply unit of claim 8, wherein the first current is less than the second current and the active current control feedback signal is associated with modifying the output voltage.

12. The power supply unit of claim 8, further comprising:

a third mixer to generate an active droop feedback signal based on the active current control feedback signal and the droop control feedback signal,

wherein the first DC power converter supplies the first current at the output voltage based on the active droop feedback signal.

13. The power supply unit of claim 8, wherein the power supply unit is further to regulate the first current using the active current control to maintain the current difference corresponding to the first maximum threshold.

14. The power supply unit of claim 8, wherein the switching of the load is detected from a change in the second current greater than a second maximum threshold.

15. A power supply unit, comprising:

a first direct current (DC) power converter supplying a first current to a load at a first output voltage; and

a processor having access to a memory storing instructions executable by the processor to;

activate droop control of the first current in response to switching a load to the power supply unit;

generate an active current control feedback signal associated with active current control of the first current;

generate a droop control feedback signal associated with droop control of the first current;

when the first current is greater than a second current supplied by a second DC power converter, generate an external current sharing signal indicative of the first current;

when the first current is less than the second current, receive an external current sharing signal indicative of the second current;

detect that the first current is stable within a tolerance over a time period; and

in response to detecting that the first current is stable, regulate the first current using the active current control to reduce a current difference between the first current and the second current to correspond to a maximum threshold.

16. The power supply unit of claim 15, wherein:

the active current control feedback signal is based on the external current sharing signal indicative of one of the first current and the second current, an internal current sharing signal indicative of the first current, and an offset signal; and

the droop control feedback signal is based on a droop control signal indicative of the first current, the output voltage, and a reference voltage.

17. The power supply unit of claim 15, wherein the first current is greater than the second current and the active current control feedback signal is associated with maintaining the output voltage.

18. The power supply unit of claim 15, wherein the first current is less than the second current and the active current control feedback signal is associated with modifying the output voltage.

19. The power supply unit of claim 15, wherein the instructions include instructions to:

generate an active droop feedback signal based on the active current control feedback signal and the droop control feedback signal,

wherein the first DC power converter supplies the first current at the output voltage based on the active droop feedback signal.

20. The power supply unit of claim 15, wherein the power supply unit is further to regulate the first current using the active current control to maintain the current difference corresponding to the maximum threshold.