Active engine cool down time delay for automatic transfer switch controllers

• US 9,853,494 B2
• Filed: 12/17/2013
• Issued: 12/26/2017
• Est. Priority Date: 12/17/2013
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Lathrop, Todd M., Loucks, David G., Popovich, Bert
• Primary Examiner(s): Barnie, Rexford
• Assistant Examiner(s): Chowdhuri, Swarna N
• Application Number:
  US14/108,546
• Publication Number:
  US 20150171662A1
• Time in Patent Office: 1,470 Days
• Field of Search: None
• CPC Class Codes: G05B 13/021 in which a variable is automatically adjusted to optimise the performance
• CPC Class Codes: H02H 7/04 for transformers
• CPC Class Codes: H02J 9/061 for DC powered loads
• CPC Class Codes: H02J 9/066 characterised by the use of dynamo-electric machines H02J9/08 takes precedence

Abstract

A system for providing backup power to a facility includes a generator and a controller. The controller is configured to operate the generator until a condition is met, determine a load history that occurs while operating the generator until the condition is met, determine a cool-down time based on the determined load history, and run the generator to the point when the condition is met and in an unloaded condition for the cool-down time.

Claims

1. A system for providing backup power to a facility, comprising:

a generator; and

a controller configured to;

operate the generator until a condition is met;

determine a load history that occurs while operating the generator until the condition is met;

determine a cool-down time based on the load history that occurred during a moving window of time, wherein the moving window of time is defined as a fixed time period prior to when the condition is met, and wherein the cool-down time is based on an average power that occurred during the moving window of time; and

run the generator to the point when the condition is met and in an unloaded condition for the cool-down time;

wherein the load history determined includes a percentage of full load of the generator.

2. The system of claim 1, wherein the condition met is a detection of primary power from a main power supply.

3. The system of claim 1, wherein the controller is further configured to determine the percentage of full load by sensing an amount of load over a given time period that is the fixed time period, and accounting for any change in load over the given time period.

4. The system of claim 3, wherein the controller is configured to calculate the percentage load over various time increments during the given time period.

5. The system of claim 4, wherein the controller is configured to calculate the percentage load for each time increment, determine an average over the given time period, and determine the determined percentage as the average.

6. The system of claim 5, wherein the controller is configured to determine the cool-down time based on the calculated percentage and from a look up table that includes cool-down times as a function of percentage load, and determine the cool-down time based on a worst case calculation that is based on the time of load applied over the given period of time.

7. The system of claim 1, wherein the cool-down time is determined based on a temperature of an environment in which the generator is placed.

8. A method for providing backup power to a facility, comprising:

operating a generator until a primary power is restored to the facility;

determining a load profile while operating the generator before the power was restored;

determining a cool-down time based on the load profile that occurred during a moving window of time that is for a fixed time period prior to when the power was restored, and based on an average power that occurred during the moving window of time;

determining the average power as a percentage load of the load profile by sensing an amount of load over a given time period that defines the moving window of time, and accounting for any change in load over the given time period; and

running the generator to the point when the power is restored and in an unloaded condition for the cool-down time.

9. The method of claim 8, further comprising configuring a controller to detect power lost from a primary energy source, start the generator, switch a load to the generator, and implement a time-delay before shutting down the generator.

10. The method of claim 8, wherein the load profile determined includes a percentage of full load of the generator.

11. The method of claim 8, further comprising calculating the percentage load over various time increments during the given time period, determining an average over the given time period, and determining the determined percentage as the average.

12. The method of claim 11, further comprising determining the cool-down time based on the determined percentage and from a look up table that includes cool-down times as a function of percentage load, and determining the cool-down time based on a worst case calculation that is based on the time of load applied over the given period of time.

13. The method of claim 8, further comprising determining the cool-down time based in part on a temperature of an environment in which the generator is placed.

14. The method of claim 8, further comprising determining the cool-down time based in part on a season of the year.

15. A non-transitory computer-readable medium tangibly embodying computer-executable instructions to:

operate a generator until a condition is met;

determine a percentage of full load while operating the generator until the condition is met;

determine a cool-down time based on the percentage of full load during a moving window of time that is for a fixed time period prior to when the condition is met; and

run the generator past the point when the condition is met and in an unloaded condition for the cool-down time; and

calculate the percentage load over various time increments during the given time period, calculate the percentage load for each time increment, determine an average over the fixed time period, and determine the determined percentage as the average.

16. The computer-readable medium as claimed in claim 15, wherein the instructions further comprise a step to determine that the condition is met by detecting a primary power from a utility.

17. The computer-readable medium as claimed in claim 15, further comprising instructions to calculate the percentage load over various time increments during the given time period, determine the cool-down time based on the determined percentage and from a table, and determine the cool-down time based on a worst case calculation that is based on the time of load applied over the given period of time.