Component mounting machine

• US 9,854,684 B2
• Filed: 06/27/2013
• Issued: 12/26/2017
• Est. Priority Date: 06/27/2013
• Status: Active Grant

• Current Assignee: Fuji Corporation
• Original Assignee: Fuji Machine Manufacturing Company Limited (Fuji Corporation)
• Inventors: Hara, Kenji, Tashiro, Masayuki
• Primary Examiner(s): Arbes, Carl
• Application Number:
  US14/893,279
• Publication Number:
  US 20160128204A1
• Time in Patent Office: 1,643 Days
• CPC Class Codes: H05K 13/0061 Tools for holding the circuit boards during processing; handling transport of printed circuit boards
• CPC Class Codes: H05K 13/0404 Pick-and-place heads or apparatus, e.g. with jaws
• CPC Class Codes: H05K 13/085 Production planning, e.g. of allocation of products to machines, of mounting sequences at machine or facility level
• CPC Class Codes: H05K 13/0853 Determination of transport trajectories inside mounting machines
• CPC Class Codes: H05K 3/30 Assembling printed circuits with electric components, e.g. with resistor

Abstract

A component mounting machine includes a board conveyance device, a component supply device, a component transfer device which includes a mounting head and a head driving mechanism, and a mounting order control device. The component mounting machine partitions a long printed circuit board of a length exceeding a mounting station into a plurality of mounting areas, sequentially positions each mounting area in the mounting station, and mounts the electronic components. The mounting order control device performs control to change the mounting order of the electronic components.

Claims

1. A component mounting machine comprising:

a board conveyance device which conveys a printed circuit board to a mounting station and performs positioning and carrying-out;

a component supply device which supplies electronic components of a plurality of component types;

a component transfer device which includes a mounting head which picks the electronic components from the component supply device, conveys the electronic components to the positioned printed circuit board and mounts the electronic components thereon and a head driving mechanism which drives the mounting head; and

a mounting order control device which controls changing of a mounting order of the electronic components,

wherein the component mounting machine partitions a long printed circuit board of a length exceeding the mounting station into a plurality of mounting areas, sequentially positions each mounting area in the mounting station and mounts the electronic components,

wherein a general-purpose mounting head which is capable of mounting many types of component and a high speed mounting head which is capable of mounting less types of component in comparison to the general-purpose mounting head, picks multiple electronic components at once, and conveys the electronic components at a low conveyance height are used together in the component transfer device, and

wherein the mounting order control device performs control to change the mounting order of the electronic components so as to reduce at least one of a number of times a mounting head which is operating is switched and a number of times the long printed circuit board is positioned.

2. The component mounting machine according to claim 1,

wherein the mounting order control device determines the mounting order of the electronic components so as to reduce the number of times the mounting head is switched, first by sequentially positioning each of the mounting areas of the long printed circuit board in the mounting station and causing the high speed mounting head to mount the electronic components of the component types which can be mounted, and subsequently by sequentially positioning each of the mounting areas in the mounting station and causing the general-purpose mounting head to mount the electronic components of the remaining component types.

3. The component mounting machine according to claim 1,

wherein the mounting order control device determines the mounting order of the electronic components so as to reduce the number of times the long printed circuit board is positioned, first by positioning a first mounting area of the long printed circuit board in the mounting station and causing each of the high speed mounting head and the general-purpose mounting head, in this order, to mount the electronic components which can be mounted, and subsequently by sequentially positioning a second mounting area onward of the long printed circuit board in the mounting station and causing the general-purpose mounting head to mount the remaining electronic components.

4. The component mounting machine according to claim 1,

wherein the mounting order control device simulates a mounting time during reduced head switching which is necessary to carry out a mounting order of electronic components, and a mounting time during reduced positioning which is necessary to carry out a mounting order of electronic components, and adopts the mounting order of the electronic components which has a shorter time.

5. The component mounting machine according to claim 1,

wherein the component transfer device equips the general-purpose mounting head and the high speed mounting head in the head driving mechanism in an exchangeable manner.

6. The component mounting machine according to claim 1,

wherein the component transfer device includes a general-purpose side head driving mechanism which drives the general-purpose mounting head and a high speed side head driving mechanism which drives the high speed mounting head, and causes one of the general-purpose side head driving mechanism and the high speed side head driving mechanism to operate in the mounting station in a switchable manner.

7. The component mounting machine according to claim 1,

wherein the general-purpose mounting head is a single nozzle head which includes a single suction nozzle which adhesively picks the electronic component using a negative pressure, and

wherein the high speed mounting head is a multi nozzle head which includes a plurality of the suction nozzles and a revolver which holds the plurality of suction nozzles on a circular circumference and is capable of rotating.