Solar energy space heating thermostatic controller

• US 9,857,810 B2
• Filed: 05/18/2016
• Issued: 01/02/2018
• Est. Priority Date: 05/18/2016
• Status: Expired due to Fees

• Current Assignee: Google LLC (Alphabet Inc.)
• Original Assignee: Jr., Clyde Wesley Smith
• Inventors: Smith, Jr., Clyde Wesley
• Primary Examiner(s): Zarroli, Michael C
• Application Number:
  US15/158,170
• Publication Number:
  US 20170336815A1
• Time in Patent Office: 594 Days
• CPC Class Codes: F24D 19/109 system using solar energy
• CPC Class Codes: F24D 5/005 combined with solar energy
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/523 for displaying temperature data
• CPC Class Codes: F24F 11/64 using pre-stored data
• CPC Class Codes: F24F 11/88 Electrical aspects, e.g. circuits
• CPC Class Codes: F24S 50/40 responsive to temperature
• CPC Class Codes: G05D 23/1924 using thermal energy, the availability of which is aleatory
• CPC Class Codes: Y02B 10/20 Solar thermal
• CPC Class Codes: Y02B 10/70 Hybrid systems, e.g. uninterruptible or back-up power supplies integrating renewable energies
• CPC Class Codes: Y02E 10/40 Solar thermal energy, e.g. solar towers

Abstract

A solar energy thermostatic controller using a solid-state microcomputer that manages air mover(s) to supply heated air for building space heating. Methods includes microcomputer software for communicating with temperature sensors located at the solar heating source, the supply vent source and the building room/interior. The present invention thermostatic control device features a data logger to record temperatures and humidity history, and elapsed time usage history of solar heated air available from attics and crawl spaces; or solar collectors mounted in or on walls, rooftops, or exterior locations. The thermostatic control device manages use of limited solar heated air for building environmental control. Program controlled temperature set points manage an HVAC blower to gather solar heated air during the daily sunlight solar excursion and to control shutdown of the supply system when solar heated air temperature falls below present room/interior temperature. Methods include permanent memory storage of historical data.

Claims

1. A thermostatic controller to manage solar energy space-heating comprising:

microcomputer program functions to gather solar heated air from within an attic or a solar air-heating collector for supply to a building interior;

a plurality of remotely located temperature sensors within the building or solar heat collection source to signal data to the microcomputer program to manage thermostatic control;

electronic peripheral devices connected to the microcomputer for communicating inputs and outputs enabling software programmed execution of command parameter settings through a user interface and display of thermostatic status, and to activate on/off regulator(s) for solar space heating operation;

a data logger communicating with a microcomputer program to collect time stamped temperature and humidity data during operation;

a control system exclusive to collection and management of air heated by solar radiation captured within said attic or solar air-heating apparatus with such heated air conserved as a source of measurable heat energy, concentrated within such apparatus during limited daily sunlight hours, for supply by air mover(s) into a building habitable or work space through a closed loop HVAC solar heating system, whereas artificial heat created by conventional space heating apparatus is managed through an HVAC system separated from the solar air-heating HVAC system;

an air temperature/humidity sensor located within said attic or solar air-heating collector to measure temperature and humidity, and send a signal based on that measurement;

an air temperature sensor in communication with the supply air vent to measure temperature and send a temperature signal based on that measurement;

an air temperature sensor in communication with the building interior habitable or working space and send a temperature signal based on that measurement.

2. The microcomputer thermostatic controller of claim 1 further comprising:

a control system to read temperature sensor signals from each of three locations;

(a) solar generated heat source, (b) vent/diffuser supply outlet, (c) building interior area;

with such signals initiated by a user selected timed interval parameter to govern an air mover or plurality of air movers to supply solar energy heated air for supplement space heating;

wherein the user selects the timed interval parameter to manage activation or deactivation of the air mover during sunlight hours to compensate for changes in temperature of the solar generated heat due to ambient air temperature, clouds, rain, snow, and wind;

wherein during such timed interval the air mover is activated when heat builds inside an attic or solar air-heating collector having reached a suitable temperature for space heating starting at approximately 70 F degrees;

wherein during such timed interval the air mover is deactivated when solar heated air temperature becomes unsuitable for space heating, until a subsequent timed interval event when solar heated air temperature has risen to a suitable level to activate the air mover;

wherein the timed interval is used for activation or deactivation of air mover apparatus to reduce electrical consumption and mechanical stress of such apparatus.

3. The thermostatic controller of claim 1 further comprising:

a control system employing microcomputer software to acquire current temperature readings for comparison to user selected temperature parameters;

wherein the software utilizes temperature parameters of;

(i) stop temperature set point for solar source heated air, to deactivate an air mover;

(ii) differential temperature set point added to said stop temperature set point, resulting in a calculated start temperature set point for solar heated air to activate (start) the air mover;

(iii) differential temperature set point added to the temperature reading at the vent/diffuser, to activate or deactivate the air mover when solar source air incurs heat loss as said air flows through the supply duct;

(iv) interior temperature set point, for thermostatic control of the building interior temperature relative to temperature of supplied solar heated air;

wherein a temperature differential set point ranging from 0 F to 15 F degrees applies to two separate airflow locations at which temperature signaling occurs;

(a) the solar source heated airflow, using the temperature differential set point to manage the software activation or deactivation of the air mover, primarily at daily startup, to control the solar heated air flow through a cooler HVAC supply duct, thereby to prevent heat loss affecting building interior air temperature, and

(b) the supply vent/diffuser heated airflow, using the temperature differential set point to manage the software activation or deactivation of the air mover, as solar energy fades, to avoid heat loss effect from the flowing air supplied through the vent/diffuser as such air mixes with building interior air;

wherein the differential set point from 0 F to 15 F degrees applied to;

(a) solar source heated air, and (b) the supply vent diffuser, employs such software to manage conservation of solar heat energy;

whereas the differential temperature set point from 0 F to 15 F degrees is necessary to manage solar space heating due to temperature variation within the HVAC supply duct, this contrasts with differential temperature set points from 1 F to 3 F degrees used by an interior thermostat, that manages an artificial heating furnace/stove for on/off regulation, when interior temperature has fallen by the value of such differential set point.

4. The thermostatic controller of claim 1 further comprising:

a control system using temperature sensing signals from three locations;

(i) a primary sensor to detect temperature and humidity of heated air derived by solar energy that conducts through structural materials into air space of an attic or solar air-heating collector;

(ii) a secondary sensor to detect temperature of the solar heated air supply near the vent/diffuser location;

(iii) a tertiary sensor to detect temperature in the habitable interior of a building;

wherein all 3 sensor detection values result in activation/deactivation of the HVAC air mover(s) by the microcomputer program.

5. The thermostatic controller of claim 1 further comprising:

control system microcomputer software that records operational data on a secure digital high capacity card (SDHC), and on electrically erasable programmable memory (EEPROM) integrated within the microcomputer'"'"'s solid-state digital memory;

wherein heat energy data of temperature and humidity is recorded at a time stamped interval, when the controller has activated an air mover to supply solar heated air, with such data processed to attain;

(i) measurement of thermodynamic variables of heat energy using temperature and humidity to calculate enthalpy, to provide the Btu measure of moist air per cubic feet of airflow related to altitude air pressure, with such heat energy measured during time of activation, in hours of operation, while the heated air is pulled from within an attic or a solar air-heating collector by the air mover during supplemental space heating;

(ii) calculation by personal computer program, or by manual calculation method, for user analysis, employing formulas applied to measured temperature and humidity data derived from HVAC industry standards using psychrometrics, to determine the cost value of the Btu energy within the solar heated air that replaces Btu equivalency of fuel required to operate a traditional heating appliance, which appliance requires less heating fuel to operate, as the solar generated heat supplants such heating fuel during periods of said supplement space heating.

6. The thermostatic controller of claim 1 further comprising:

a control system operated by microcomputer software communicating with a user interface input device and display screen for managing solar space heating prior to and during operation which purpose is to;

display printed instructions in text form directing the user in a manner of conversational and understandable language;

display such printed instruction to communicate menu items, parameter settings, and operational status information required by the user;

manage parameter settings using a multiple stop rotary switch (rotary encoder) integrated with a push button to change numeric values shown on the interface display, to avoid user required keypad or touchscreen numeric data entry error;

manage data entry of parameter settings, each of which contain a numeric range having a first to last numeric value established for such parameter that cannot be exceeded when applying the rotary switch increment/decrement entry method;

manage parameter settings without referring to a printed manual;

when required to initiate a restart of the system;

at setup up when beginning a new heating season;

after some significant time has passed since the user last was required to make changes when addressing the thermostatic controller operation;

wherein such thermostatic controller displays rudimentary alerts and instructions, without employing complicated mode settings or code structured menus that require memorizing or reading a written operating manual necessary to perform ordinary steps to set parameters for operational control of the thermostatic function.

7. A method comprising:

a control system incorporating microcomputer software to manage collection of solar generated heated air within an attic or a solar air-heating collector, either of which function as heated air containment apparatus used for supplemental space heating;

wherein air mover “

on”

/“

off”

regulation of building environmental temperature is managed by parameter set points for;

(i) temperature change within the solar heated air of the heat containment apparatus,

(ii) temperature desired for the building interior, using a typical set point range of 45 F to 85 F degrees,

(iii) differential temperature set point range from 0 F to 15 F degrees, as applied to temperature level of;

(a) the solar source heated air, (b) the vent/diffuser heated air,

(iv) interior differential temperature set point from 0 F to 3 F degrees to maintain a threshold for building interior comfort when solar heated air is the primary space heating source requiring a thermostatic control set point to manage such interior temperature;

wherein the software manages activation and deactivation of the air mover using parameter temperature set point thresholds compared to changes in solar heated air supplied into the building interior through an HVAC duct and vent/diffuser, with temperature at such vent/diffuser measured in relation to the air temperature of the building interior, while solar heated air flows by air mover into the HVAC network for supply through such vent/diffuser;

wherein a user makes adjustments as necessary to any of the parameter set points due to changes in solar energy level and weather conditions during the heating season.

8. The method of claim 7 further comprising:

a control system to capture and conserve solar heated air for supply into a building interior;

wherein the interior air temperature set point maximum of approximately 75 F degrees, within the standard temperature range for human comfort, regulates activation or deactivation of an air mover using the control system signal from a centrally located building interior temperature sensor;

wherein such set point maximum enables the solar heated air to accumulate within a building interior, for absorption into interior materials as specific heat during sunlight hours, to become a supplemental heating energy source conserved, not wasted, when solar energy is abundant and useful.

9. The method of claim 8 further comprising:

a control system to capture heat energy derived from solar insolation conducting heat through building materials, with convection transferring such heat into air for supply into a building interior during sunlight, when heated air temperature becomes suitable to activate an air mover for supplemental space heating

wherein the thermal capacity of such building interior materials, as when using passive solar heating methodology, makes use of diurnal temperature variation, which effect is to release such heat by convection into the building'"'"'s interior atmosphere during nighttime hours to supplement space heating.

10. The method of claim 7 further comprising:

a control system microcomputer using software to manage temperature of a building interior supplied by solar heated air;

wherein the software activates a timed interval, upon which solar source heated air temperature data is stored in digital memory of the microcomputer for comparison to such temperature data of a subsequent timed interval;

wherein the software detects the direction of change in temperature of heated air using such data comparison, to activate or deactivate an air mover;

wherein the controller activates the air mover at the timed interval as solar heated air temperature is rising, and maintains activation throughout subsequent timed intervals, while air temperature remains suitable for space heating;

wherein the controller deactivates the air mover at the timed interval, when heat energy is exhausted from solar source air to render such air to be of unsuitable temperature for space heating, with such deactivation allowing time for solar insolation to increase temperature of solar source air to a suitable level, which may occur periodically throughout the day or when the sun is lowering at the end of the day, nevertheless while the sun continues to provide sufficient solar energy.

11. The method of claim 7 further comprising:

control system microcomputer software to manage use of solar heated air supplied into a building interior, thereby allowing the effect of heat transfer into such air for use during the nighttime period of the diurnal temperature variation, to continue supplemental space heating;

whereupon whether or not the building is occupied, such method can slow heat loss from building interior air as the heat transfer continues space heating, regardless of the operational state or temperature set point of the resident artificial heating appliance during nighttime, following changes from that of the daytime temperature set point.

12. The method of claim 7 further comprising:

the control system microcomputer software employing a differential temperature degrees set point from 0 F to 15 F applicable to temperature readings of solar heated air flowing into the building interior through the vent/diffuser from the HVAC supply duct;

wherein a user inputs the differential temperature set point necessary to activate or deactivate the air mover due to changes in conditions of;

(i) air mover airflow rate, (ii) HVAC duct network configuration efficiency;

wherein the user manages such conditions by adjusting HVAC configuration through addition, change or removal of air mover(s) and/or HVAC duct apparatus as necessary.

13. The method of claim 7 further comprising:

control system microcomputer software for air mover activation or deactivation in response to temperature change within the HVAC supply duct during sunlight hours of operation;

wherein the user manages the differential temperature set point from 0 F to 15 F degrees, with the controller software adding such differential temperature set point value to the present temperature value of solar heated air supplied through HVAC heating ducts while encountering conditions of;

(i) lower morning temperature, (ii) lower afternoon temperature, (iii) periodic temperature change due to weather or solar conditions, (iv) air pressure due to air-friction or static pressure of HVAC apparatus;

wherein any of such conditions inhibit solar heat collection, thereby requiring such differential set point to be adjusted by the user, upon observing projection of weather changes and by examination of space heating results using the control system recorded data.