Barcode-reading system

• US 9,858,459 B2
• Filed: 03/07/2016
• Issued: 01/02/2018
• Est. Priority Date: 10/29/2014
• Status: Active Grant

• Current Assignee: The Code Corporation (Brady Corporation)
• Original Assignee: The Code Corporation (Brady Corporation)
• Inventors: Powell, George, Lei, Ming, Hoobler, Ryan
• Primary Examiner(s): LEE, SEUNG H
• Application Number:
  US15/063,284
• Publication Number:
  US 20160188933A1
• Time in Patent Office: 666 Days
• Field of Search: 235439, 23546243, 23546245, 23547201-47203
• CPC Class Codes: G06K 7/0004 Hybrid readers
• CPC Class Codes: G06K 7/089 hand-held scanners
• CPC Class Codes: G06K 7/10564 Light sources
• CPC Class Codes: G06K 7/10722 Photodetector array or CCD scanning
• CPC Class Codes: G06K 7/10732 Light sources
• CPC Class Codes: G06K 7/10881 constructional details of hand-held scanners
• CPC Class Codes: H01M 50/247 specially adapted for portable devices, e.g. mobile phones, computers, hand tools or pacemakers
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

This patent specification describes a barcode-reading enhancement accessory for a mobile device having a barcode-reading capability. The accessory may include an outer case and an inner carriage. A mobile device is encased in the inner carriage, and the combination of the inner carriage and the mobile device may be accommodated in the outer case. The inner carriage is configured to accommodate a mobile device of a particular size such that a mobile device of a different size may be accommodated in the outer case using a different inner carriage. The accessory may also include an optic system to fold an optical path of a field of illumination of a light source of the mobile device and/or a field of view of a camera of the mobile device.

Claims

1. A barcode-reading system for a mobile device, the mobile device comprising a camera for capturing an image of a barcode positioned in a field of view of the camera, the barcode-reading system comprising:

a barcode-reading enhancement accessory secured to the mobile device, comprising;

a diffuse bright field illumination system comprising at least one white light source powered by a battery within the barcode-reading enhancement accessory, and an optical substrate comprising a front major surface and a back major surface arranged generally perpendicular to an optical axis of the camera, and between which light introduced from the at least one white light source is transferred by total internal reflection primarily in a direction traverse to the optical axis, wherein the optical substrate comprises one or more extraction features configured to extract light from the optical substrate into the field of view of the camera; and

a barcode-reading application stored in a memory of the mobile device and executable by a processor of the mobile device, the barcode-reading application comprising;

an image capture function for controlling the at least one white light source through a communication interface between the mobile device and the barcode-reading enhancement accessory and controlling the camera to capture an image of a barcode, the image of the barcode being affected by the diffuse bright field illumination system;

a decoder function for receiving the image of the barcode and generating decoded data representing data encoded in the barcode; and

a relay function for sending the decoded data to a remote server via a wireless connection established between the mobile device and a network.

2. The barcode-reading system of claim 1, wherein the barcode-reading enhancement accessory further includes a dark field illumination system, the dark field illumination system comprising at least one dark field illuminator powered by the battery within the barcode-reading enhancement accessory and directing illumination into the field of view of the camera at an angle greater than 45 degrees from the optical axis.

3. The barcode-reading system of claim 2, wherein the image capture function of the barcode-reading application further controls the dark field illumination system through a communication interface between the mobile device and the barcode-reading enhancement accessory.

4. The barcode-reading system of claim 2, wherein the dark field illuminator is a colored light-emitting diode with an illumination spectrum narrower than an illumination spectrum of the at least one white light source.

5. The barcode-reading system of claim 1, wherein:

the barcode-reading enhancement accessory further comprises a reflective surface within the field of view of the camera for folding the optical axis and the field of view about the optical axis from its initial direction extending generally perpendicular from a back side surface of the mobile device to a folded direction extending into a region around a top side of the mobile device; and

the front major surface and the back major surface of the optical substrate are arranged generally perpendicular to the optical axis in the folded direction.

6. The barcode-reading system of claim 5, wherein:

the barcode-reading enhancement accessory further includes a dark field illumination system, the dark field illumination system comprising at least one dark field illuminator powered by the battery within the barcode-reading enhancement accessory directing illumination into the field of view of the camera at an angle greater than 45 degrees from the optical axis in the folded direction.

7. The barcode-reading system of claim 6, wherein the image capture function of the barcode-reading application further controls the dark field illumination system through a communication interface between the mobile device and the barcode-reading enhancement accessory.

8. The barcode-reading system of claim 6, wherein the dark field illuminator is a colored light-emitting diode with an illumination spectrum narrower than an illumination spectrum of the white light source.

9. The barcode-reading system of claim 1, wherein:

the barcode-reading enhancement accessory further comprises a reflective surface within the field of view of the camera for folding the optical axis and the field of view about the optical axis from its initial direction extending generally perpendicular from a back side surface of the mobile device to a folded direction extending into a region around a top side of the mobile device;

the front major surface and the back major surface of the optical substrate are arranged generally perpendicular to the optical axis in its initial direction; and

the reflective surface folds illumination extracted from the optical substrate into the region around the top side of the mobile device.

10. The barcode-reading system of claim 9, wherein the barcode-reading enhancement accessory further includes a dark field illumination system, the dark field illumination system comprising at least one dark field illuminator powered by the battery within the barcode-reading enhancement accessory for directing illumination into the field of view of the camera at an angle greater than 45 degrees from the optical axis in the folded direction.

11. The barcode-reading system of claim 10, wherein the image capture function of the barcode-reading application further controls the dark field illumination system through a communication interface between the mobile device and the barcode-reading enhancement accessory.

12. The barcode-reading system of claim 10, wherein the dark field illuminator is a colored light-emitting diode with an illumination spectrum narrower than an illumination spectrum of the white light source.

13. A barcode-reading enhancement accessory for securing to a mobile device, the mobile device comprising a camera for capturing an image of a barcode in a field of view of the camera, the barcode-reading enhancement accessory comprising:

a diffuse bright field illumination system comprising;

at least one white light source powered by a battery within the barcode-reading enhancement accessory; and

an optical substrate, not within the field of view of the camera, having a front major surface and a back major surface arranged generally perpendicular to an optical axis of the camera, and between which light from the at least one white light source is transferred by total internal reflection primarily in a direction traverse to the optical axis, wherein the optical substrate comprises one or more extraction features configured to extract light from the optical substrate into the field of view of the camera.

14. The barcode-reading enhancement accessory of claim 13, wherein the barcode-reading enhancement accessory further includes a dark field illumination system, the dark field illumination system comprising at least one dark field illuminator for directing illumination into the field of view of the camera at an angle greater than 45 degrees from the optical axis.

15. The barcode-reading enhancement accessory of claim 14, wherein the dark field illuminator is a colored light-emitting diode with an illumination spectrum narrower than an illumination spectrum of the white light source.

16. The barcode-reading enhancement accessory of claim 14, further comprising a communication interface for receiving control signals for the white light source and the dark field illumination system from a barcode-reading application operating on the mobile device.

17. The barcode-reading enhancement accessory of claim 13, further comprising:

a reflective surface within the field of view of the camera for folding the optical axis and the field of view about the optical axis from its initial direction extending generally perpendicular from a back side surface of the mobile device to a folded direction extending into a region around a top side of the mobile device,

wherein the front major surface and the back major surface of the optical substrate are arranged generally perpendicular to the optical axis in the folded direction.

18. The barcode-reading enhancement accessory of claim 17, further including a dark field illumination system, the dark field illumination system comprising at least one dark field illuminator for directing illumination into the field of view of the camera at an angle greater than 45 degrees from the optical axis in the folded direction.

19. The barcode-reading enhancement accessory of claim 18, wherein the dark field illuminator is a colored light-emitting diode with an illumination spectrum narrower than an illumination spectrum of the white light source.

20. The barcode-reading enhancement accessory of claim 18, further including a communication interface for receiving control signals for the white light source and the dark field illumination system from a barcode-reading application operating on the mobile device.

21. The barcode-reading enhancement accessory of claim 13, further comprising a reflective surface within the field of view of the camera for folding the optical axis and the field of view about the optical axis from its initial direction extending generally perpendicular from a back side surface of the mobile device to a folded direction extending into a region around a top side of the mobile device,

wherein the front major surface and the back major surface of the optical substrate are arranged generally perpendicular to the optical axis in its initial direction and the reflective surface folds illumination extracted light from the optical substrate into the region around the top side of the mobile device.

22. The barcode-reading enhancement accessory of claim 21, further including a dark field illumination system, the dark field illumination system comprising at least one dark field illuminator for directing illumination into the field of view of the camera at an angle greater than 45 degrees from the optical axis in the folded direction.

23. The barcode-reading enhancement accessory of claim 22, wherein the dark field illuminator is a colored light-emitting diode with an illumination spectrum narrower than an illumination spectrum of the white light source.

24. The barcode-reading enhancement accessory of claim 22, further comprising a communication interface for receiving control signals for the white light source and the dark field illumination system from a barcode-reading application operating on the mobile device.

25. A barcode-reading enhancement accessory for a mobile device having a barcode-reading capability, comprising:

a diffuse bright field illumination system configured to inject an illumination into a field of view of a camera of the mobile device, the diffuse bright field illumination system including a light source and an optical substrate, wherein the optical substrate is configured to transfer light generated by the light source and direct illumination into the field of view of the camera; and

a communication interface for communicating between the barcode-reading enhancement accessory and the mobile device.

26. The barcode-reading enhancement accessory of claim 25, wherein the optical substrate includes a front major surface and a back major surface arranged generally perpendicular to an optical axis of the camera, and between which light from the light source is transferred by total internal reflection primarily in a direction traverse to the optical axis, wherein the optical substrate comprises one or more extraction features configured to extract light from the optical substrate into the field of view of the camera.

27. The barcode-reading enhancement accessory of claim 25, further comprising a dark field illumination system including at least one dark field illuminator for directing illumination to a near field of the field of view of the camera, the near field being a field within a predetermined range from a face of the barcode-reading enhancement accessory.

28. The barcode-reading enhancement accessory of claim 27, wherein the diffuse bright field illumination system and the dark field illuminator are powered by a battery within the barcode-reading enhancement accessory.

29. The barcode-reading enhancement accessory of claim 27, wherein the dark field illuminator is a colored light-emitting diode with an illumination spectrum narrower than an illumination spectrum of a white light source.

30. The barcode-reading enhancement accessory of claim 27, wherein the communication interface is configured to receive control signals from an application running on the mobile device, and the diffuse bright field illumination system and the dark field illumination system are controlled by the control signals.

31. The barcode-reading enhancement accessory of claim 25, further comprising a reflective surface within the field of view of the camera for folding an optical axis and the field of view from its initial direction extending generally perpendicular to a back side surface of the mobile device to a folded direction extending into a region around a top side of the mobile device, wherein the reflective surface folds illumination from the optical substrate into the region around the top side of the mobile device.