Remote terminal unit (RTU) with wireless diversity and related method

• US 9,858,805 B2
• Filed: 09/24/2013
• Issued: 01/02/2018
• Est. Priority Date: 09/24/2013
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: McLaughlin, Paul F., Chernoguzov, Alexander, Osei-Bonsu, William
• Primary Examiner(s): KING, CURTIS J
• Application Number:
  US14/035,557
• Publication Number:
  US 20150084747A1
• Time in Patent Office: 1,561 Days
• Field of Search: None
• CPC Class Codes: G05B 19/4186 by protocol, e.g. MAP, TOP
• CPC Class Codes: G05B 2219/31257 Redundant wireless links
• CPC Class Codes: G05B 2219/33192 Radio link, wireless
• CPC Class Codes: G08C 17/02 using a radio link
• CPC Class Codes: H04L 67/12 specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
• CPC Class Codes: H04L 69/18 Multiprotocol handlers, e.g. single devices capable of handling multiple protocols
• CPC Class Codes: H04W 12/0431 Key distribution or pre-distribution; Key agreement
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A method includes receiving first data from multiple wireless field devices at a remote terminal unit. The first data is received using multiple wireless communication protocols. The method also includes executing control logic at the remote terminal unit in order to control at least part of an industrial process. The method further includes communicating second data to the wireless field devices from the remote terminal unit. The second data is transmitted using the multiple wireless communication protocols. In addition, the method includes communicating at the remote terminal unit with a control system, where the remote terminal unit is at least partially controlled by the control system.

Claims

1. A method comprising:

receiving first data from different ones of multiple wireless field devices at a remote terminal unit, the first data received using different ones of multiple wireless communication protocols that are supported by a common transceiver;

executing control logic at the remote terminal unit to generate control signals for one or more actuator field devices using data from one or more sensor field devices in order to control at least part of an industrial process;

communicating second data to the wireless field devices from the remote terminal unit using the common transceiver, the second data transmitted using the different ones of the multiple wireless communication protocols; and

communicating at the remote terminal unit with a control system, the remote terminal unit at least partially controlled by the control system.

2. The method of claim 1, further comprising:

managing wireless resources in multiple wireless networks using the remote terminal unit, the multiple wireless networks associated with the multiple wireless communication protocols.

3. The method of claim 2, wherein managing the wireless resources comprises configuring the wireless networks to synchronize wireless communications with execution of one or more control algorithms by the remote terminal unit.

4. The method of claim 2, wherein managing the wireless resources comprises using an ISA100.11 a system manager and a Wireless Highway Addressable Remote Transducer (WirelessHART) network manager at the remote terminal unit.

5. The method of claim 4, wherein:

receiving the first data and communicating the second data comprise using multiple communication stacks, each communication stack associated with one of the wireless communication protocols; and

using the multiple communication stacks comprises communicating via a first of the communication stacks using the ISA100.11a system manager and communicating via a second of the communication stacks using the WirelessHART network manager.

6. The method of claim 4, further comprising:

distributing wireless security keys to the ISA100.11a system manager and the WirelessHART network manager using a security manager at the remote terminal unit.

7. The method of claim 1, wherein communicating with the control system comprises:

storing third data being communicated between the remote terminal unit and the control system in a runtime data cache.

8. The method of claim 1, wherein the multiple wireless field devices include at least one of the one or more sensor field devices or at least one of the one or more actuator field devices.

9. An apparatus comprising a remote terminal unit, the remote terminal unit comprising:

a common transceiver configured to receive first data from different ones of multiple wireless field devices using different ones of multiple wireless communication protocols;

at least one processing device configured to execute control logic to generate control signals for one or more actuator field devices using data from one or more sensor field devices in order to control at least part of an industrial process; and

at least one second interface configured to communicate with a control system, the remote terminal unit configured to be at least partially controlled by the control system;

wherein the common transceiver is also configured to communicate second data to the wireless field devices using the different ones of the multiple wireless communication protocols.

10. The apparatus of claim 9, wherein the at least one processing device is further configured to manage wireless resources in multiple wireless networks, the multiple wireless networks associated with the multiple wireless communication protocols.

11. The apparatus of claim 10, wherein the at least one processing device is configured to manage the wireless resources in order to configure the wireless networks to synchronize wireless communications with execution of one or more control algorithms by the remote terminal unit.

12. The apparatus of claim 10, wherein the at least one processing device is configured to implement an ISA100.11a system manager and a Wireless Highway Addressable Remote Transducer (WirelessHART) network manager.

13. The apparatus of claim 12, wherein:

the remote terminal unit is further configured to support multiple communication stacks, each communication stack associated with one of the wireless communication protocols;

the ISA100.11a system manager is configured to communicate via a first of the communication stacks; and

the WirelessHART network manager is configured to communicate via a second of the communication stacks.

14. The apparatus of claim 12, wherein the at least one processing device is configured to implement a security manager configured to distribute wireless security keys to the ISA100.11a system manager and the WirelessHART network manager.

15. The apparatus of claim 9, further comprising:

a memory including a runtime data cache configured to store third data communicated between the remote terminal unit and the control system.

16. A non-transitory computer readable medium embodying a computer program, the computer program comprising computer readable program code that when executed causes at least one processing device to:

receive first data from different ones of multiple wireless field devices at a remote terminal unit using different ones of multiple wireless communication protocols that are supported by a common transceiver,

execute control logic at the remote terminal unit to generate control signals for one or more actuator field devices using data from one or more sensor field devices in order to control at least part of an industrial process;

initiate communication of second data to the wireless field devices from the remote terminal unit using the common transceiver and the different ones of the multiple wireless communication protocols; and

initiate communication at the remote terminal unit with a control system, the remote terminal unit configured to be at least partially controlled by the control system.

17. The non-transitory computer readable medium of claim 16, wherein the computer program further comprises computer readable program code that when executed causes the at least one processing device to:

manage wireless resources in multiple wireless networks using the remote terminal unit, the multiple wireless networks associated with the multiple wireless communication protocols.

18. The non-transitory computer readable medium of claim 17, wherein the computer readable program code that when executed causes the at least one processing device to manage the wireless resources comprises:

computer readable program code that when executed causes the at least one processing device to configure the wireless networks to synchronize wireless communications with execution of one or more control algorithms by the remote terminal unit.

19. The non-transitory computer readable medium of claim 17, wherein the computer readable program code that when executed causes the at least one processing device to manage the wireless resources comprises:

computer readable program code implementing an ISA100.11a system manager and a Wireless Highway Addressable Remote Transducer (WirelessHART) network manager.

20. The non-transitory computer readable medium of claim 19, wherein the computer readable program code that when executed causes the at least one processing device to receive the first data and the computer readable program code that when executed causes the at least one processing device to initiate communication of the second data comprise:

computer readable program code that when executed causes the at least one processing device to use multiple communication stacks, each communication stack associated with one of the wireless communication protocols.

21. The non-transitory computer readable medium of claim 19, wherein the computer readable program code that when executed causes the at least one processing device to manage the wireless resources further comprises:

computer readable program code that when executed causes the at least one processing device to distribute wireless security keys to the ISA100.11a system manager and the WirelessHART network manager.

22. The non-transitory computer readable medium of claim 16, wherein the computer program further comprises computer readable program code that when executed causes the at least one processing device to:

store third data being communicated between the remote terminal unit and the control system in a runtime data cache.