Centralized motor controller

• US 9,859,825 B2
• Filed: 07/17/2014
• Issued: 01/02/2018
• Est. Priority Date: 07/28/2012
• Status: Active Grant

• Current Assignee: Zhongshan Broad-Ocean Motor Company Limited
• Original Assignee: Zhongshan Broad-Ocean Motor Company Limited
• Inventors: Zhao, Yong, Hu, Ge, Zhou, Yiqiao, Lu, Chuping
• Primary Examiner(s): Ismail, Shawki S
• Assistant Examiner(s): Imtiaz, Zoheb
• Application Number:
  US14/334,620
• Publication Number:
  US 20140320052A1
• Time in Patent Office: 1,265 Days
• CPC Class Codes: F24F 11/70 Control systems characterised by their outputs; Constructional details thereof
• CPC Class Codes: H02P 2207/05 Synchronous machines, e.g. with permanent magnets or DC excitation
• CPC Class Codes: H02P 27/06 using dc to ac converters or inverters H02P27/05 takes precedence
• CPC Class Codes: H02P 31/00 Arrangements for regulating or controlling electric motors not provided for in groups H02P1/00 - H02P5/00, H02P7/00 or H02P21/00 - H02P29/00
• CPC Class Codes: H02P 5/74 controlling two or more ac dynamo-electric motors H02P5/46, H02P5/60 take precedence
• CPC Class Codes: H02P 6/18 without separate position detecting elements

Abstract

A centralized motor controller for receiving commands from an application system controller and for controlling operation of a plurality of independent motors. The centralized motor controller includes: a power supply; a microprocessor; and an interface circuit for motor control including at least two inverter units and two rotor position detection units. The power supply supplies power for each circuit part. The motors are controlled by the microprocessor via the interface circuit for motor control. The number of the motors is equal to or more than three, in which, at least two of the motors are permanent magnet synchronous motors in the absence of a motor controller. The permanent magnet synchronous motors are driven by the microprocessor via the inverter units, respectively. Rotor position data of the permanent magnet synchronous motors are transmitted to the microprocessor via the rotor position detection units, respectively.

Claims

1. A centralized motor controller for receiving commands from an application system controller and for controlling operations of a plurality of motors, the centralized motor controller comprising:

a) a mother circuit board, the mother circuit board comprising a power supply and a first microprocessor; and

b) a plurality of daughter circuit boards, each daughter circuit board comprising a second microprocessor, an inverter unit, and a rotor position detection unit;

wherein;

the mother circuit board is simultaneously connected to the plurality of daughter circuit boards;

the power supply simultaneously supplies power to the first microprocessor, the plurality of motors, and the plurality of daughter circuit boards;

the first microprocessor receives commands from the application system controller;

a number of the plurality of motors is equal to or more than three, in which, at least two of the plurality of motors are permanent magnet synchronous motors in the absence of a motor controller;

at least two daughter circuit boards are provided;

each daughter circuit board is directly connected to one permanent magnet synchronous motor;

the inverter unit of a daughter circuit board controls a current of the permanent magnet synchronous motor that is connected to the daughter circuit board;

the rotor position detection unit of a daughter circuit board detects rotor position data of the permanent magnet synchronous motor that is connected to the daughter circuit board;

a permanent magnet synchronous motor is driven by the second microprocessor of the daughter circuit board that is connected to the permanent magnet synchronous motor via the inverter unit of the daughter circuit board that is connected to the permanent magnet synchronous motor;

the rotor position data of the permanent magnet synchronous motor is transmitted to the second microprocessor of the daughter circuit board that is connected to the permanent magnet synchronous motor via the rotor position detection unit of the daughter circuit board that is connected to the permanent magnet synchronous motor;

the mother circuit board and the daughter circuit boards form electric connection via connectors; and

the first microprocessor communicates with the second microprocessors and simultaneously controls the plurality of motors.

2. The centralized motor controller of claim 1, wherein

the plurality of motors comprises an AC motor;

the mother circuit board is provided with a drive interface for the AC motor; and

the AC motor is controlled by the first microprocessor via the drive interface.

3. The centralized motor controller of claim 2, wherein

the drive interface for the AC motor comprises at least one relay and a drive circuit thereof;

and

the AC motor is controlled by the first microprocessor via the one relay and the drive circuit thereof.

4. The centralized motor controller of claim 1, wherein the rotor position detection unit is a phase current detection unit;

and the rotor position data are calculated by real time phase current.

5. The centralized motor controller of claim 3, wherein the rotor position detection unit is a phase current detection unit;

and the rotor position data are calculated by real time phase current.

6. The centralized motor controller of claim 1, wherein the first microprocessor is provided with an internal or external memory for storing operating parameters and operating modes of the plurality of motors.

7. The centralized motor controller of claim 3, wherein the first microprocessor is provided with an internal or external memory for storing operating parameters and operating modes of the plurality of motors.

8. The centralized motor controller of claim 1, wherein the first microprocessor communicates with the second microprocessors via a bus mode;

and a bus is distributed on the mother circuit board.

9. The centralized motor controller of claim 3, wherein the first microprocessor communicates with the second microprocessors via a bus mode;

and a bus is distributed on the mother circuit board.

10. The centralized motor controller of claim 1, wherein the application system controller is an air conditioning system controller, an HVAC system controller, a pump system controller, a washing machine controller, or an automotive controller.

11. The centralized motor controller of claim 3, wherein the application system controller is an air conditioning system controller, an HVAC system controller, a pump system controller, a washing machine controller, or an automotive controller.

12. The centralized motor controller of claim 8, wherein the power supply comprises a commutated current and a DC/DC step-down circuit.

13. The centralized motor controller of claim 9, wherein the power supply comprises a commutated current and a DC/DC step-down circuit.