Seed treatment systems and methods

• US 9,861,027 B2
• Filed: 12/07/2011
• Issued: 01/09/2018
• Est. Priority Date: 12/08/2010
• Status: Active Grant

• Current Assignee: Bayer Cropscience LP (Bayer AG)
• Original Assignee: Bayer Cropscience LP (Bayer AG)
• Inventors: Reineccius, Greg A., Van Der Westhuizen, Jaco Ernest, Geiss, Alan W., May, Bradley W., Ramanarayanan, Tharacad S., Andrieux, Marc Jean-Marie
• Primary Examiner(s): Capozzi, Charles
• Application Number:
  US13/314,148
• Publication Number:
  US 20120183675A1
• Time in Patent Office: 2,225 Days
• Field of Search: None
• CPC Class Codes: A01C 1/00 Apparatus, or methods of use thereof, for testing or treating seed, roots, or the like, prior to sowing or planting
• CPC Class Codes: A01C 1/06 Coating or dressing seed
• CPC Class Codes: G05B 19/18 Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form G05B19/418 takes precedence
• CPC Class Codes: G05B 2219/32287 Medical, chemical, biological laboratory
• CPC Class Codes: G06Q 10/0631 Resource planning, allocation, distributing or scheduling for enterprises or organisations
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders

Abstract

An automated seed treatment system is adapted for on-site operation at a retail seed distributor. A sealed seed-treater vessel is configured to apply a plurality of chemical treatments to a batch of seed based on a recipe. A programmable system controller is electrically coupled to pump controllers of pump-stations. The controller is configured to receive a material transfer indication from each pump-stations and control the pump controllers in accord with the seed treatment recipe. The programmable system controller is configured to collect operational data representing at least consumption of chemical from the chemical container at each of the pump-stations based on the corresponding material transfer indication during seed treatment and to provide the operational data to a remotely hosted information system located remotely from the site of the retail seed distributor and accessible to at least one third party that is distinct from the retail seed distributor.

Claims

1. An automated seed treatment system adapted for on-site operation at a retail seed distributor, the system comprising:

(a) a sealed seed-treater vessel configured to apply a plurality of chemical treatments to a batch of seed based on a seed treatment recipe;

(b) a plurality of pump-stations sized to receive a sealed transportable keg, each pump-station including a pump and a pump controller configured to operate the pump;

(c) a plurality of transportable kegs, each keg comprising a seed treatment chemical, a scale positioned underneath each transportable keg, and a flow channel fluidly coupled to the seed-treater vessel;

(d) at least one flex-tank coupled to a pump and a pump controller configured to operate the pump, a scale positioned underneath the at least one flex-tank, and a flow channel fluidly coupled to the seed-treater vessel;

(e) a multi-port manifold comprising a plurality of inlets coupled to the plurality of kegs and the at least one flex tank and an outlet coupled to the seed treater vessel;

(f) a programmable system controller electrically coupled to the pump controller of each of the plurality of pump-stations, the programmable system controller configured to receive a material transfer indication from each of the plurality of pump-stations and issue commands to the pump controller of each pump-station in response to the seed treatment recipe;

wherein the programmable system controller is configured to collect operational data representing at least consumption of chemical from the keg at each of the pump-stations based on the corresponding material transfer indication during seed treatment and to provide the operational data to a remotely hosted information system located remotely from the site of the retail seed distributor and accessible to at least one third party that is distinct from the retail seed distributor; and

wherein the programmable system controller is configured to receive environmental condition data from an external source and to automatically make adjustments to the seed treatment recipe based on the environmental condition data such that at least one of the pump-stations is operated at a new pump speed in response to the environmental condition data.

2. The automated seed treatment system of claim 1, further comprising:

at least one of a bar code scanner and radio frequency identification (RFID) reader operably coupled to the programmable system controller and configured to read chemical parameter information associated with the keg of each of the pump-stations, and the programmable system controller is configured to receive and store the chemical parameter information in an inventory database that is remotely accessible by a third party supplier of the keg.

3. The automated seed treatment system of claim 2, wherein the inventory database is hosted remotely from the seed treatment system and communicatively coupled to the seed treatment system.

4. The automated seed treatment system of claim 1, wherein the programmable system controller is configured to receive, from the remotely hosted information system, the seed treatment recipe.

5. The automated seed treatment system of claim 1, wherein the at least one third party includes an organization selected from the group consisting of:

a supplier of chemicals, a supplier of un-treated seed, an operations support provider for the automated seed treatment system, a service provider for the automated seed treatment system, and any combination thereof.

6. The automated seed treatment system of claim 1, wherein the remotely hosted information system comprises an account service logic module adapted to provide information exchange functionality between the retail seed distributor and the at least one third party.

7. The automated seed treatment system of claim 1, wherein

said transportable keg further comprises (i) a sealed fill port and a (ii) coupler, wherein fluid can only be withdrawn from the transportable keg through the coupler, and

said at least one flex tank further comprises a portal for the introduction of additional components.

8. The automated seed treatment system of claim 6, wherein an air-removal valve is affixed to each of the plurality of pump-stations and is in fluid communication with the pump and the transportable keg;

and wherein each pump is configured to direct seed treatment formulation through the air-removal valve.

9. The automated seed treatment system of claim 1, wherein the at least one flex tank comprises water, a slurry composition, or a specialized chemical formulation that is not present in the transportable keg.