Apparatus and system for swing adsorption processes related thereto
First Claim
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1. An adsorbent bed unit for a cyclical swing process comprising:
- a housing having an interior region;
one or more contactors disposed in the interior region, each of the one or more contactors having a first portion and a second portion, wherein the first portion is disposed upstream of the second portion, wherein the first portion comprises a first adsorbent material and the second portion comprises a second adsorbent material, and wherein each of the one or more contactors have fluid flow passages through the first adsorbent material and the second adsorbent material; and
each of the one or more contactors have at least one gas purge inlet conduit disposed within the first portion and configured to provide a purge flow passage to a mid-purge distribution zone between the first portion and the second portion, wherein the purge flow passage within the at least one gas purge inlet conduit is fluidly separated and independent of the fluid flow passages through the first adsorbent material.
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Abstract
Provided are apparatus and systems for performing a swing adsorption process. This swing adsorption process may involve passing fluids through an adsorbent bed unit having a contactor disposed within to separate contaminates from other target components. The process includes a purge stream that introduced into the contactor at a location between a first portion and a second portion of the contactor.
381 Citations
28 Claims
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1. An adsorbent bed unit for a cyclical swing process comprising:
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a housing having an interior region; one or more contactors disposed in the interior region, each of the one or more contactors having a first portion and a second portion, wherein the first portion is disposed upstream of the second portion, wherein the first portion comprises a first adsorbent material and the second portion comprises a second adsorbent material, and wherein each of the one or more contactors have fluid flow passages through the first adsorbent material and the second adsorbent material; and each of the one or more contactors have at least one gas purge inlet conduit disposed within the first portion and configured to provide a purge flow passage to a mid-purge distribution zone between the first portion and the second portion, wherein the purge flow passage within the at least one gas purge inlet conduit is fluidly separated and independent of the fluid flow passages through the first adsorbent material. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8)
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9. A method of manufacturing a contactor, comprising:
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fabricating a first portion of a contactor, wherein the first portion is configured to provide first fluid flow passages through a first adsorbent material, wherein the first portion has a gas purge inlet conduit that is configured to provide a purge flow passage through the first portion and the purge flow passage is fluidly separated and independent of the fluid flow passages through the first portion; fabricating a second portion of the contactor comprising a second adsorbent material, wherein the second portion is configured to provide second fluid flow passages through the second adsorbent material; and securing the first portion to the second portion, wherein the gas purge inlet conduit is configured to provide a purge flow passages to a mid-purge distribution zone between the first portion and the second portion, wherein the purge flow passage is fluidly separated and independent of the first fluid flow passages. - View Dependent Claims (10, 11, 12, 13, 14, 15, 16)
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17. A method of manufacturing an adsorbent bed unit, comprising:
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fabricating a plurality of contactors, wherein each of the plurality of contactors comprises; a first portion configured to provide first fluid flow passages through a first adsorbent material, wherein the first portion has a gas purge inlet conduit configured to provide a purge flow passage through the first portion and the purge flow passage is fluidly separated and independent of the first fluid flow passages through the first portion; a second portion comprising a second adsorbent material, wherein the second portion is configured to provide second fluid flow passages through the second adsorbent material; wherein the first portion is secured to the second portion; and wherein the gas purge inlet conduit is configured to provide a purge flow passage to a mid-purge distribution zone between the first portion and the second portion, wherein the purge flow passage is fluidly separated and independent of the fluid flow passages; securing two or more plurality of contactors to each other to form an assembly of contactors; constructing an adsorbent bed unit housing, wherein the an adsorbent bed unit housing has an interior region; and disposing the assembly of contactors into an adsorbent bed unit housing. - View Dependent Claims (18, 19, 20, 21, 22)
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23. A cyclical swing adsorption process for removing contaminants from gas feed streams comprising the steps of:
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a) passing a gaseous feed stream at a feed pressure through an adsorbent bed unit having an adsorbent contactor to separate one or more contaminants from the gaseous feed stream to form a product stream, wherein the adsorbent contactor has a first portion and a second portion; b) interrupting the flow of the gaseous feed stream; c) performing a depressurization step, wherein the depressurization step reduces the pressure within the adsorbent bed unit; d) performing a purge step, wherein the purge step involves passing a purge stream to a mid-purge distribution zone between first portion and the second portion and wherein the purge step comprises passing the purge stream through a distribution zone in a plenum closure component disposed upstream of the first portion prior to passing the purge stream to the mid-purge distribution zone via a at least one gas purge inlet conduit; e) performing a re-pressurization step, wherein the re-pressurization step increases the pressure within the adsorbent bed unit; and f) repeating the steps a) to e) for at least one additional cycle. - View Dependent Claims (24, 25)
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26. A cyclical swing adsorption process for removing contaminants from gas feed streams comprising the steps of:
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a) passing a gaseous feed stream at a feed pressure through an adsorbent bed unit having an adsorbent contactor to separate one or more contaminants from the gaseous feed stream to form a product stream, wherein the adsorbent contactor has a first portion and a second portion; b) interrupting the flow of the gaseous feed stream; c) performing a depressurization step, wherein the depressurization step reduces the pressure within the adsorbent bed unit d) performing a purge step, wherein the purge step involves passing a purge stream to a mid-purge distribution zone between the first portion and the second portion and wherein the purge step comprises passing the product stream through a primary fluid zone in a plenum closure component disposed upstream of the first portion, wherein the product stream is isolated from direct fluid communication between the distribution zone and the primary fluid zone; e) performing a re-pressurization step, wherein the re-pressurization step increases the pressure within the adsorbent bed unit; and f) repeating the steps a) to e) for at least one additional cycle. - View Dependent Claims (27, 28)
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Specification