Tin oxide overcoat indium tin oxide coatings, coated glazings, and production methods

• US 9,862,640 B2
• Filed: 07/23/2015
• Issued: 01/09/2018
• Est. Priority Date: 01/16/2010
• Status: Active Grant

• Current Assignee: Cardinal CG Company (Cardinal Glass Industries Incorporated)
• Original Assignee: Cardinal CG Company (Cardinal Glass Industries Incorporated)
• Inventors: Pfaff, Gary L., Durst, Stephen D.
• Primary Examiner(s): Loney, Donald J
• Application Number:
  US14/807,624
• Publication Number:
  US 20150329417A1
• Time in Patent Office: 901 Days
• CPC Class Codes: C03C 17/3411 with at least two coatings of inorganic materials C03C17/36, C03C17/42 take precedence
• CPC Class Codes: C03C 17/3417 all coatings being oxide coatings
• CPC Class Codes: C03C 17/3435 comprising a nitride, oxynitride, boronitride or carbonitride
• CPC Class Codes: C03C 2217/94 Transparent conductive oxide layers [TCO] being part of a multilayer coating
• CPC Class Codes: C03C 2217/948 Layers comprising indium tin oxide [ITO]
• CPC Class Codes: E06B 3/6715 specially adapted for increased thermal insulation or for controlled passage of light E06B3/66323 takes precedence; coating of glass pains C03C17/00; devices or arrangements for controlling the intensity, colour, phase, polarisation or direction of light G02F1/00
• CPC Class Codes: Y10T 428/24975 No layer or component greater than 5 mils thick

Abstract

The invention provides transparent conductive coatings based on indium tin oxide. The coating has a tin oxide overcoat. In some embodiments, the coating further includes one or more overcoat films comprising silicon nitride, silicon oxynitride, or silica. The coating and its films have compositions, thicknesses, and properties that simultaneously produce low sheet resistance and high visible transmission, preferably together with neutral color properties and good durability.

Claims

1. A multiple-pane insulating glazing unit having a between-pane space and two opposed external pane surfaces, a desired one of the two external pane surfaces bearing a coating comprising both an indium tin oxide film and a tin oxide film, the tin oxide film being located over the indium tin oxide film, the tin oxide film being in contact with the indium tin oxide film, wherein the thickness of the tin oxide film is between 200 angstroms and 400 angstroms, wherein the thickness of the indium tin oxide film is between 1,000 angstroms and 1,600 angstroms, wherein said desired one of the two external pane surfaces is defined by a glass pane coated with the coating, said coated glass pane having a monolithic visible transmission of greater than 85% in combination with the sheet resistance of the indium tin oxide film being less than 20 ohms/square.

2. The multiple-pane insulating glazing unit of claim 1 wherein the sheet resistance of the indium tin oxide film is less than 15 ohms/square.

3. The multiple-pane insulating glazing unit of claim 1 wherein the coating further includes an oxynitride film, the oxynitride film being located over the tin oxide film.

4. The multiple-pane insulating glazing unit of claim 3 wherein the oxynitride film comprises oxygen, nitrogen, and aluminum.

5. The multiple-pane insulating glazing unit of claim 3 wherein the oxynitride film is an exposed outermost film of the coating and has a thickness of between 100 angstroms and 1,300 angstroms.

6. The multiple-pane insulating glazing unit of claim 5 wherein the oxynitride film comprises silicon oxynitride and has a thickness of between 400 angstroms and 900 angstroms.

7. The multiple-pane insulating glazing unit of claim 3 wherein the coating further includes a film comprising titanium oxide, the film comprising titanium oxide being located over the oxynitride film.

8. The multiple-pane insulating glazing unit of claim 7 wherein the film comprising titanium oxide is an exposed outermost film of the coating and has a thickness of between 10 angstroms and 200 angstroms.

9. The multiple-pane insulating glazing unit of claim 1 wherein the multiple-pane insulating glazing unit includes an internal pane surface bearing a low-emissivity coating that includes at least one film comprising silver, the low-emissivity coating being exposed to the between-pane space, the multiple-pane insulating glazing unit having a U value of less than 0.25 together with a visible transmission of greater than 55%.

10. The multiple-pane insulating glazing unit of claim 9 wherein the multiple-pane insulating glazing unit exhibits an exterior reflected color characterized by an “

a_h”

color coordinate of between −

7 and 2 and a “

b_h”

color coordinate of between −

9 and 0.

11. The multiple-pane insulating glazing unit of claim 1 wherein the tin oxide film is devoid of indium oxide.

12. The multiple-pane insulating glazing unit of claim 1 wherein the tin oxide film consists of tin oxide.

20. The coated pane of claim 6 wherein the coating further includes a film comprising titanium oxide, the film comprising titanium oxide being located over the oxynitride film.

21. The coated pane of claim 20 wherein the film comprising titanium oxide is an exposed outermost film of the coating and has a thickness of between 10 angstroms and 200 angstroms.

29. The multiple-plane insulating glazing unit of claim 1 wherein the coating is devoid of a metal layer.

13. A coated pane comprising a glass substrate and a coating on the glass substrate, the coating comprising both an indium tin oxide film and a tin oxide film, the tin oxide film being located further from the glass pane than is the indium tin oxide film, the tin oxide film being in contact with the indium tin oxide film, the indium tin oxide film having a thickness of between 1,000 angstroms and 1,600 angstroms, the tin oxide film having a thickness of between 200 angstroms and 400 angstroms, the indium tin oxide film having a sheet resistance of less than 20 ohms/square, and the coated pane having a visible transmission of greater than 85%.

14. The coated pane of claim 13 wherein all the films of the coating are oxides, nitrides, or oxynitrides.

15. The coated pane of claim 13 wherein the sheet resistance of the indium tin oxide film is less than 15 ohms/square.

16. The coated pane of claim 13 wherein the coating further includes an oxynitride film, the oxynitride film being located over the tin oxide film.

17. The coated pane of claim 16 wherein the oxynitride film comprises oxygen, nitrogen, and aluminum.

18. The coated pane of claim 16 wherein the oxynitride film is an exposed outermost film of the coating and has a thickness of between 100 angstroms and 1,300 angstroms.

19. The coated pane of claim 16 wherein the oxynitride film comprises silicon oxynitride and has a thickness of between 400 angstroms and 900 angstroms.

22. The coated pane of claim 13 wherein the coating is devoid of a metal layer.

23. The coated pane of claim 13 wherein the tin oxide film is devoid of indium oxide.

24. The coated pane of claim 13 wherein the tin oxide film consists of tin oxide.

25. A multiple-pane insulating glazing unit having a between-pane space and two opposed external pane surfaces, a desired one of the two external pane surfaces bearing a transparent conductive coating comprising both an indium tin oxide film and a tin oxide film, the tin oxide film being located over the indium tin oxide film, the tin oxide film being in contact with the indium tin oxide film, the indium tin oxide film having a sheet resistance of less than 20 ohms/square and a thickness of between 1,000 angstroms and 1,600 angstroms, the tin oxide film having a thickness of between 200 angstroms and 400 angstroms, the tin oxide film being devoid of indium oxide, wherein the multiple-pane insulating glazing unit includes an internal pane surface bearing a low-emissivity coating that has only one film comprising silver, the film comprising silver containing at least 50% silver by weight, the low-emissivity coating being exposed to the between-pane space, the multiple-pane insulating glazing unit having a U value of less than 0.25 together with a visible transmission of greater than 75%, wherein said desired one of the two external pane surfaces is defined by a glass pane coated with the transparent conductive coating, said coated glass pane having a post-heat-treatment monolithic visible transmission of greater than 85%, wherein the multiple-pane insulating glazing unit exhibits an exterior reflected color characterized by an “

a_h”

color coordinate of between −

6 and 0 and a “

b_h”

color coordinate of between −

8 and −

1.

30. The multiple-pane insulating glazing unit of claim 25 wherein the transparent conductive coating is devoid of a metal layer.

34. The multiple-pane insulating glazing unit of claim 25 wherein the transparent conductive coating further includes an oxynitride film, the oxynitride film being located over the tin oxide film, wherein the oxynitride film is an exposed outermost film of the transparent conductive coating, wherein the oxynitride film has a thickness of between 400 angstroms and 900 angstroms.

26. A multiple-pane insulating glazing unit having a between-pane space and two opposed external pane surfaces, a desired one of the two external pane surfaces bearing a transparent conductive coating comprising both an indium tin oxide film and a tin oxide film, the tin oxide film being located over the indium tin oxide film, the tin oxide film being in contact with the indium tin oxide film, the indium tin oxide film having a sheet resistance of less than 20 ohms/square and a thickness of between 1,000 angstroms and 1,600 angstroms, the tin oxide film having a thickness of between 200 angstroms and 400 angstroms, the tin oxide film being devoid of indium oxide, wherein the multiple-pane insulating glazing unit includes an internal pane surface bearing a low-emissivity coating that has only two films comprising silver, each of the two films comprising silver containing at least 50% silver by weight, the low-emissivity coating being exposed to the between-pane space, the multiple-pane insulating glazing unit having a U value of less than 0.25 together with a visible transmission of greater than 65%, wherein said desired one of the two external pane surfaces is defined by a glass pane coated with the transparent conductive coating, said coated glass pane having a post-heat-treatment monolithic visible transmission of greater than 85%, wherein the multiple-pane insulating glazing unit exhibits an exterior reflected color characterized by an “

a_h”

color coordinate of between −

6 and 0 and a “

b_h”

color coordinate of between −

8 and −

1.

31. The multiple-pane insulating glazing unit of claim 26 wherein the transparent conductive coating is devoid of a metal layer.

35. The multiple-pane insulating glazing unit of claim 26 wherein the transparent conductive coating further includes an oxynitride film, the oxynitride film being located over the tin oxide film, wherein the oxynitride film is an exposed outermost film of the transparent conductive coating, wherein the oxynitride film has a thickness of between 400 angstroms and 900 angstroms.

27. A multiple-pane insulating glazing unit having a between-pane space and two opposed external pane surfaces, a desired one of the two external pane surfaces bearing a transparent conductive coating comprising both an indium tin oxide film and a tin oxide film, the tin oxide film being located over the indium tin oxide film, the tin oxide film being in contact with the indium tin oxide film, the indium tin oxide film having a sheet resistance of less than 20 ohms/square and a thickness of between 1,000 angstroms and 1,600 angstroms, the tin oxide film having a thickness of between 200 angstroms and 400 angstroms, the tin oxide film being devoid of indium oxide, wherein the multiple-pane insulating glazing unit includes an internal pane surface bearing a low-emissivity coating that includes three films comprising silver, each of the films comprising silver containing at least 50% silver by weight, the low-emissivity coating being exposed to the between-pane space, the multiple-pane insulating glazing unit having a U value of less than 0.25 together with a visible transmission of greater than 60%, wherein said desired one of the two external pane surfaces is defined by a glass pane coated with the transparent conductive coating, said coated glass pane having a post-heat-treatment monolithic visible transmission of greater than 85%, wherein the multiple-pane insulating glazing unit exhibits an exterior reflected color characterized by an “

a_h”

color coordinate of between −

6 and 1 and a “

b_h”

color coordinate of between −

7 and −

1.

32. The multiple-pane insulating glazing unit of claim 27 wherein the transparent conductive coating is devoid of a metal layer.

36. The multiple-pane insulating glazing unit of claim 27 wherein the transparent conductive coating further includes an oxynitride film, the oxynitride film being located over the tin oxide film, wherein the oxynitride film is an exposed outermost film of the transparent conductive coating, wherein the oxynitride film has a thickness of between 400 angstroms and 900 angstroms.

28. A coated pane comprising a glass substrate and a coating on the glass substrate, the coating comprising both an indium tin oxide film and a tin oxide film, the coating having an emissivity in the range of from 0.25 to 0.55, the tin oxide film being located further from the glass pane than is the indium tin oxide film, the tin oxide film being in contact with the indium tin oxide film, the tin oxide film being an outermost film of the coating, the indium tin oxide film having a sheet resistance of less than 20 ohms/square and a thickness of between 1,000 angstroms and 1,600 angstroms, the tin oxide film having a thickness of between 200 angstroms and 400 angstroms, the coated pane having a visible transmission of greater than 85%.

33. The coated pane of claim 28 wherein the coating is devoid of a metal layer.