Electrochemical detection system and method of operation

• US 9,863,907 B1
• Filed: 08/30/2017
• Issued: 01/09/2018
• Est. Priority Date: 11/27/2013
• Status: Active Grant

• Current Assignee: Delphi Technologies Ip Limited (BorgWarner Incorporated)
• Original Assignee: Delphi Technologies, Inc. (BorgWarner Incorporated)
• Inventors: Wang, Da Yu, Racine, David M., Yao, Sheng
• Primary Examiner(s): LEONG, SUSAN DANG
• Application Number:
  US15/690,547
• Publication Number:
  US 20170363562A1
• Time in Patent Office: 132 Days
• CPC Class Codes: G01M 15/102 by monitoring exhaust gases
• CPC Class Codes: G01N 27/301 Reference electrodes
• CPC Class Codes: G01N 27/4162 investigating the composition of gases, by the influence exerted on ionic conductivity in a liquid conductometry in general G01N27/06; amperometric gas sensors G01N27/404

Abstract

An electrochemical detection system for determining a concentration of a gas in exhaust gases of a combustion process. The system includes an electrolyte, a reference electrode, and a sense electrode that cooperate to form an electrochemical sensor that exposes both the reference electrode and the sense electrode to the exhaust gases. The electrochemical sensor is configured to output a sensor signal indicative of a species concentration of a species gas in the exhaust gases. The sensor signal exhibits a transient error in response to a change in a reference concentration of a reference gas in the exhaust gases. The processor is configured to determine the species concentration based on the sensor signal, and to determine an estimate of the transient error based on an operating condition of the combustion process.

Claims

1. An electrochemical detection system configured to determine a concentration of a gas in exhaust gases of a combustion process, the electrochemical detection system comprising:

an electrolyte;

a reference electrode in contact with the electrolyte;

a sense electrode in contact with the electrolyte and spaced apart from the reference electrode, wherein the electrolyte, the reference electrode, and the sense electrode cooperate to form an electrochemical sensor that exposes both the reference electrode and the sense electrode to the exhaust gases, wherein the electrochemical sensor is configured to output a sensor signal indicative of a species concentration of a species gas in the exhaust gases, wherein the electrochemical sensor signal exhibits a transient error in response to a change in a reference concentration of a reference gas in the exhaust gases; and

a processor configured to determine the species concentration based on the sensor signal, and to determine an estimate of the transient error based on an operating condition of the combustion process.

2. An electrochemical detection system in accordance with claim 1, wherein the processor is further configured to compensate the sensor signal received by the processor based on the estimate of the transient error.

3. An electrochemical detection system in accordance with claim 1, wherein the processor is further configured to ignore the sensor signal for an error duration if an error magnitude of the estimate of the transient error is greater than an error threshold.

4. An electrochemical detection system in accordance with claim 1, wherein the electrochemical detection system further comprises:

a temperature sensor configured to indicate a sensor temperature, wherein the processor is further configured to determine the estimate of the transient error based on the sensor temperature.

5. An electrochemical detection system in accordance with claim 4, wherein the processor is further configured to compensate the sensor signal received by the processor based on the transient error and the sensor temperature.

6. An electrochemical detection system in accordance with claim 4, wherein the processor is further configured to ignore the sensor signal for an error duration if an error magnitude of the transient error is greater than an error threshold, wherein the error duration is determined based on the sensor temperature.

7. A controller configured to determine a concentration of a gas in exhaust gases of a combustion process based on a sensor signal from an electrochemical sensor, wherein the electrochemical sensor is configured to expose both a reference electrode and a sense electrode of the electrochemical sensor to the exhaust gases, wherein the sensor signal is indicative of a species concentration of a species gas in the exhaust gases, wherein the sensor signal exhibits a transient error in response to a change in a reference concentration of a reference gas in the exhaust gases, the controller comprising:

a processor configured to determine the species concentration based on the sensor signal, and to determine an estimate of the transient error based on an operating condition of the combustion process.

8. A controller in accordance with claim 7, wherein the processor is further configured to compensate the sensor signal received by the processor based on the estimate of the transient error.

9. A controller in accordance with claim 7, wherein the processor is further configured to ignore the sensor signal for an error duration if an error magnitude of the estimate of the transient error is greater than an error threshold.

10. A controller in accordance with claim 7, wherein the processor is further configured to receive an indication of a sensor temperature, and to further determine the estimate of the transient error based on the sensor temperature.

11. A controller in accordance with claim 10, wherein the processor is further configured to compensate the sensor signal received by the processor based on the transient error and the sensor temperature.

12. A controller in accordance with claim 10, wherein the processor is further configured to ignore the sensor signal for an error duration if an error magnitude of the transient error is greater than an error threshold, wherein the error duration is determined based on the sensor temperature.