Slice I/O—field power bus breaker

• US 9,864,352 B2
• Filed: 06/01/2015
• Issued: 01/09/2018
• Est. Priority Date: 06/01/2015
• Status: Active Grant

• Current Assignee: Rockwell Automation Asia Pacific Business Ctr. Pte. Ltd. (Rockwell Automation, Inc.)
• Original Assignee: Rockwell Automation Asia Pacific Business Ctr. Pte. Ltd. (Rockwell Automation, Inc.)
• Inventors: Kang, Soon Seng
• Primary Examiner(s): Nguyen, Matthew
• Application Number:
  US14/726,805
• Publication Number:
  US 20160349721A1
• Time in Patent Office: 953 Days
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G05B 19/058 Safety, monitoring
• CPC Class Codes: G05B 2219/15078 Modules, construction of system
• CPC Class Codes: G05B 2219/15097 Power supply
• CPC Class Codes: G05F 1/66 Regulating electric power
• CPC Class Codes: H05K 7/1478 including a segmented bus
• CPC Class Codes: H05K 7/1482 PLC power supply; PLC accessories, e.g. for safety

Abstract

An input/output (I/O) device for an automation control system includes a device housing containing control circuitry, the device housing being mountable to a support, a control power input for receiving control power from a first adjacent I/O device when connected thereto, the control power input configured to supply control power to the control circuitry, a control power output for outputting control power to a second associated adjacent I/O device, a field power input for receiving field power from the first associated adjacent I/O device when connected thereto, and a field power output for transmitting field power to the second associated I/O device. The field power input is selectively removable to prevent field power from being received by the I/O device from the first associated adjacent I/O device when connected thereto.

Claims

1. An input/output (I/O) device for an automation control system, the I/O device comprising:

a device housing containing control circuitry, the device housing being mountable to a support;

a control power input for receiving control power from a first adjacent I/O device when connected thereto, the control power input configured to supply control power to the control circuitry;

a control power output for outputting control power to a second associated adjacent I/O device;

a field power input for receiving field power from the first associated adjacent I/O device when connected thereto; and

a field power output for transmitting field power to the second associated I/O device;

wherein the field power input is selectively removable to prevent field power from being received by the I/O device from the first associated adjacent I/O device when connected thereto.

2. The input/output (I/O) device of claim 1, wherein the field power input includes a pair of blade connectors protruding from the housing via at least one opening, the pair of blade connectors configured to mate with corresponding connectors of a field power output of the first adjacent I/O device, the blade connectors being selectively removable from the device housing of the I/O device.

3. The input/output (I/O) device of claim 2, wherein the field power input further comprises an input housing including a connector body therein, the connector body including at least one pair of cantilevered arms between which a blade connector is received, the connector body further comprising a threaded bore in which a removable fastener is received, the removable fastener being engaged with the blade to restrict removal of the blade from the input housing.

4. The input/output (I/O) device of claim 3, wherein the removable fastener includes a screw having a terminal end thereof engaged in a slot of the blade, whereby the terminal end of the screw restricts withdrawal of the blade from the connector body.

5. The input/output (I/O) device of claim 2, further comprising a cover for covering the opening in the device housing when the blade terminals are removed therefrom.

6. The input/output (I/O) device of claim 5, wherein the cover extends around at least a portion of two adjacent sides of the device housing.

7. The input/output (I/O) device of claim 6, wherein the device housing has a relatively wide side and a relatively narrow side, and the cover extends around at least a portion of both the relatively narrow side and the relatively wide side.

8. The input/output (I/O) device of claim 1, further comprising a terminal block having an input for receiving a second source of field power, whereby the second source of field power in delivered to the field power output when the field power input is removed.

9. An automation control system comprising a plurality of I/O devices mounted to a support and connected in series, at least one of the I/O devices being a field power break (FPB) I/O device including a device housing mountable to the common support, a control power input for receiving control power from a first adjacent I/O device, the control power input configured to supply control power to the control circuitry, a control power output for outputting control power to a second adjacent I/O device located opposite the first adjacent I/O device, a field power input for receiving field power from the first adjacent I/O device, and a field power output for transmitting field power to the second I/O device, wherein the field power input is selectively removable to prevent field power from being received by the I/O device from the first adjacent I/O device.

10. The automation control system of claim 9, wherein the at least one FPB I/O device includes a pair of blade connectors protruding from the housing via at least one opening, the pair of blade connectors configured to mate with corresponding connectors of a field power output of the first adjacent I/O device, the blade connectors being selectively removable from the device housing of the I/O device.

11. The automation control system of claim 10, wherein the field power input of the at least one FPB I/O device further comprises an input housing including a connector body therein, the connector body including at least one pair of cantilevered arms between which a blade connector is received, the connector body further comprising a threaded bore in which a removable fastener is received, the removable fastener being engaged with the blade to restrict removal of the blade from the input housing.

12. The automation control system of claim 11, wherein the removable fastener of the at least one FPB I/O device includes a screw having a terminal end thereof engaged in a slot of the blade, whereby the terminal end of the screw restricts withdrawal of the blade from the connector body.

13. The automation control system of claim 9, wherein the at least one FPB I/O device further comprises a cover for covering the opening in the device housing when the blade terminals are removed therefrom.

14. The automation control system of claim 13, wherein the cover extends around at least a portion of two adjacent sides of the device housing.

15. The automation control system of claim 13, wherein each of the plurality of I/O devices have housings with a relatively wide side and a relatively narrow side, the cover extending around at least a portion of both the relatively narrow side and the relatively wide side of the FPB I/O module such that the cover is visible from the narrow side thereby indication a field power break.

16. The automation control system of claim 9, wherein the at least one FPB I/O device further comprises a terminal block having an input for receiving a second source of field power, whereby the second source of field power can be delivered to the field power output when the field power input is removed.

17. A method for selectively breaking field power distribution in an automation control system comprising:

providing at least on I/O device including a device housing mountable to a support, a control power input for receiving control power from a first adjacent associated I/O device, the control power input configured to supply control power to the control circuitry, a control power output for outputting control power to a second adjacent associated I/O device located opposite the first adjacent associated I/O device, a field power input for receiving field power from the first adjacent associated I/O device, and a field power output for transmitting field power to the second adjacent associated I/O device, wherein the field power input is selectively removable to prevent field power from being received by the I/O device from the first associated I/O device; and

selectively removing the field power input from the I/O device to break field power distribution.

18. The method of claim 17, further comprising installing a cover in place of the field power input after removal thereof.

19. The method of claim 17, further comprising supplying an alternative field power to a terminal block of the I/O device, and supplying the alternative field power to the second adjacent associated I/O device via the field power output.

20. The method of claim 19, wherein the supplying the alternate field power to the terminal block includes supplying an AC or DC current.