Highly maneuverable mowing vehicle with Mecanum wheels

• US 9,864,396 B1
• Filed: 08/05/2015
• Issued: 01/09/2018
• Est. Priority Date: 08/05/2014
• Status: Active Grant

• Current Assignee: Hydro-Gear Limited Partnership
• Original Assignee: Hydro-Gear Limited Partnership
• Inventors: Brown, Alyn, Keller, Scott W.
• Primary Examiner(s): Fabian-Kovacs, Arpad
• Application Number:
  US14/819,034
• Time in Patent Office: 888 Days
• Field of Search: 180 648
• CPC Class Codes: A01D 34/006 Control or measuring arrangements
• CPC Class Codes: A01D 34/64 mounted on a vehicle, e.g. a tractor, or drawn by an animal or a vehicle A01D34/695 takes precedence
• CPC Class Codes: B60B 19/003 Multidirectional wheels
• CPC Class Codes: B60Y 2200/80 Other vehicles not covered by groups B60Y2200/10 - B60Y2200/60
• CPC Class Codes: B62D 15/00 Steering not otherwise provided for
• CPC Class Codes: B62D 6/08 responsive only to driver input torque
• CPC Class Codes: G05G 9/047 the controlling member being movable by hand about orthogonal axes, e.g. joysticks for switches H01H25/04

Abstract

Highly maneuverable utility vehicles having Mecanum wheels capable of traveling in a variety of different directions and turning in a zero turn manner may include one or more controllers in communication with drive units for powering the Mecanum wheels. A multi-axis interface, such as a joystick, may be connected to the controller for proportionally controlling the direction and speed of the vehicle, and for providing different manners in which the vehicle may enter zero-turn mode. The joystick may include at least one pushbutton for switching between programmed travel modes or selecting an auxiliary function. The controller may be programmed to permit the vehicle to operate in different operating modes.

Claims

1. A highly maneuverable mowing vehicle, comprising:

a frame;

a prime mover mounted to the frame;

an alternator mounted to the frame and engaged with the prime mover;

a battery mounted to the frame and in electrical communication with the alternator;

a controller mounted to the frame and in electrical communication with the battery;

a mowing deck mounted to the frame and in electrical communication with the controller;

a set of four variable drive units mounted to the frame and in electrical communication with the controller;

a set of four Mecanum wheels, each mounted to one of the set of four variable drive units; and

a joystick mounted on the vehicle and in electrical communication with the controller, the joystick comprising a stalk pivotable about a pivot point and rotatable about a twist axis to provide user input to the controller;

wherein a rotational speed and a rotational direction of each of the four variable drive units are based on at least one of a pivot position of the stalk and a rotational position of the stalk.

2. The vehicle of claim 1, wherein the joystick further comprises a pushbutton and the rotational speed and the rotational direction of each of the four variable drive units is further based on an actuation of the pushbutton.

3. The vehicle of claim 1, wherein rotation of the joystick about the twist axis actuates a zero turn operation of the vehicle.

4. The vehicle of claim 1, wherein the joystick further comprises a pushbutton and activation of the mowing deck is based on an actuation of the pushbutton.

5. The vehicle of claim 4, wherein the controller permits activation of the mowing deck based on at least one of the pivot position and the rotational position.

6. The vehicle of claim 5, wherein the mowing deck is deactivated if the joystick is positioned to drive the vehicle in reverse or to effect a reverse turn.

7. The vehicle of claim 1, wherein each variable drive unit comprises a wheel hub motor.

8. The vehicle of claim 1, wherein the mowing deck comprises a first cutting blade having a first rotational axis and a second cutting blade having a second rotational axis, the first rotational axis being offset from the second rotational axis relative to the frame.

9. The vehicle of claim 1, further comprising a charge receptacle in electrical communication with the battery.

10. The vehicle of claim 1, wherein the mowing deck comprises at least one electric motor driving a cutting blade and the at least one electric motor is in electrical communication with the controller.

11. The vehicle of claim 1, wherein the mowing deck comprises a pair of cutting blades having a cutting area that extends beyond the sides of each of the set of four Mecanum wheels.

12. The vehicle of claim 11, wherein the mowing deck further comprises a third cutting blade disposed adjacent the front of the vehicle, the third cutting blade having a second cutting area that extends beyond the front of a first pair of the set of four Mecanum wheels.

13. A vehicle, comprising:

a frame;

a prime mover mounted on the frame;

an alternator mounted on the vehicle and engaged with the prime mover via a belt and pulley assembly;

a battery mounted on the vehicle and in electrical communication with the alternator, the alternator to charge the battery;

a controller mounted on the vehicle and in electrical communication with the battery;

a set of four variable drive units mounted on the frame and powered by the controller;

a set of four Mecanum wheels, each mounted to one of the set of four variable drive units;

a mowing deck mounted to the frame and powered by the controller, the mowing deck comprising a first cutting blade having a first cutting area and a second cutting blade having a second cutting area, wherein the first cutting area extends beyond the sides of a first pair of the set of four Mecanum wheels on a first side of the vehicle, and the second cutting area extends beyond the sides of a second pair of the set of four Mecanum wheels on a second side of the vehicle; and

a joystick mounted on the vehicle and in electrical communication with the controller, the joystick comprising a stalk pivotable about a pivot point and rotatable about a twist axis, to provide user input to the controller;

wherein a rotational speed and a rotational direction of each of the four variable drive units are based on at least one of a pivot position of the stalk and a rotational position of the stalk.

14. The vehicle of claim 13, wherein each variable drive unit comprises an electric transaxle.

15. The vehicle of claim 13, wherein the mowing deck comprises at least one electric motor driving the first cutting blade and the second cutting blade, and the at least one electric motor is in electrical communication with the controller.

16. The vehicle of claim 13, wherein each variable drive unit comprises an electric wheel hub motor.

17. The vehicle of claim 13, wherein the mowing deck further comprises a third cutting blade disposed adjacent the front of the vehicle and having a third cutting area extending beyond the front of two of the set of four Mecanum wheels disposed at the front of the vehicle.

18. The vehicle of claim 13, wherein the joystick further comprises a pushbutton and the rotational speed and the rotational direction of each of the four variable drive units is further based on an actuation of the pushbutton.

19. The vehicle of claim 13, wherein the joystick further comprises a pushbutton and activation of the mowing deck is based on an actuation of the pushbutton.

20. A hybrid vehicle comprising:

a frame;

a set of wheel hub motors mounted to the frame;

a set of Mecanum wheels respectively engaged with the set of wheel hub motors;

a prime mover mounted to the frame;

an alternator mounted to the frame and engaged with the prime mover;

a battery mounted to the frame and in electrical communication with the alternator;

a mowing deck mounted to the frame;

a joystick mounted to the frame comprising a stalk pivotable about a pivot point and rotatable about a twist axis; and

a controller mounted to the frame and in electrical communication with the set of wheel hub motors, the battery, the mowing deck, and the joystick, wherein a rotational speed and a rotational direction of each of the set of wheel hub motors are based on at least one of a pivot position of the stalk and a rotational position of the stalk.

21. The hybrid vehicle of claim 20, wherein the alternator is engaged with the prime mover via a belt and pulley assembly.

22. The hybrid vehicle of claim 20, wherein the controller deactivates the mowing deck in response to the pivot position effecting a reverse maneuver.

23. The hybrid vehicle of claim 20, wherein, to effect a crabbing maneuver, the pivot position effects the rotational speed to be equal across the set of wheel hub motors and the rotational direction of a first diagonal pair of the set of wheel hub motors to be opposite the rotational direction of a second diagonal pair of the set of wheel hub motors.

24. The hybrid vehicle of claim 20, wherein, to effect a zero-turn maneuver, the rotational position effects the rotational speed to be equal across the set of wheel hub motors and the rotational direction of a first side pair of the set of wheel hub motors to be opposite the rotational direction of a second side pair of the set of wheel hub motors.

25. The hybrid vehicle of claim 20, wherein the mowing deck comprises three cutting blades arranged triangularly.

26. The hybrid vehicle of claim 20, wherein the joystick further comprises a pushbutton and activation of the mowing deck is based on an actuation of the pushbutton.

27. The hybrid vehicle of claim 20, wherein the controller permits activation of the mowing deck based on at least one of the pivot position and the rotational position.