Device for monitoring an electrical accumulation battery and associated method

• US 9,865,902 B2
• Filed: 06/14/2012
• Issued: 01/09/2018
• Est. Priority Date: 06/15/2011
• Status: Expired due to Fees

• Current Assignee: Compagnie générale des établissements Michelin
• Original Assignee: Compagnie générale des établissements Michelin
• Inventors: Paganelli, Gino, Auguet, Thierry
• Primary Examiner(s): Berhanu, Samuel
• Application Number:
  US14/126,299
• Publication Number:
  US 20140227571A1
• Time in Patent Office: 2,035 Days
• Field of Search: 324430
• CPC Class Codes: G01R 31/378 specially adapted for the type of battery or accumulator
• CPC Class Codes: G01R 31/3842 combining voltage and current measurements
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: H01M 10/4285 Testing apparatus
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A device is provided for monitoring an electrical accumulation battery that includes a set of cells connected in series. The device includes means for measuring a current intensity delivered by the battery; means for measuring an electrical voltage between an upstream connection point and a downstream connection point of each cell of the battery; a recorder that records a zero-current electrical voltage between the upstream connection point and the downstream connection point of each cell of the battery; and an electrical resistance estimator configured to periodically estimate an electrical resistance of each cell in the battery, between the upstream connection point and the downstream connection point.

Claims

1. A device for monitoring an electrical accumulation battery that includes a plurality of cells connected in series, the device comprising:

a current measurer, which measures a value of a current (I) delivered by the battery;

a voltage measurer, which measures a value of an electrical voltage (U_i) between an upstream connection point and a downstream connection point of each cell of the plurality of cells of the battery;

a recorder, which records a zero-current electrical voltage (U_0i) between the upstream connection point and the downstream connection point of each cell of the plurality of cells, the zero-current electrical voltages (U_0i) of the plurality of cells being recorded each time the value of the current (I) delivered by the battery reaches zero; and

an electrical resistance estimator circuit, which periodically estimates an electrical resistance (R_i+R_ci) of each cell of the plurality of cells, between the upstream connection point and the downstream connection point of the cell,

wherein each time the value of the current (I) delivered by the battery is measured to be zero the recorder records the zero-current electrical voltages (U_0i) of the plurality of cells as updated voltages,

wherein the electrical resistance estimator circuit includes;

a memory in which an average resistance (R_j+R_cj) of the plurality of cells is stored, and

a resistance comparator, which compares the electrical resistance (R_i+R_ci) of each cell of the plurality of cells to the average resistance (R_j+R_cj) of the plurality of cells, and which delivers an alert signal if an absolute value of a difference between a resistance of any cell of the plurality of cells and the average resistance (R_j+R_cj) of the plurality of cells exceeds a first threshold,

wherein the electrical resistance estimator circuit compares an electrical resistance (R_i+R_ci) of each cell of the plurality of cells to a reference resistance, and delivers an alert signal if a difference between a resistance of any cell of the plurality of cells and the reference resistance exceeds a second threshold,

wherein the recorder activates an out-of-date-warning Boolean variable (flag(U₀)) as a function of a date of a last updating of the zero-current voltages (U_0i) of the plurality of cells, and

wherein, when the out-of-date-warning Boolean variable is activated, the electrical resistance estimator circuit takes into account only a comparison of the electrical resistance (R_i+R_ci) of each cell of the plurality of cells to the average resistance (R_j+R_cj) of the plurality of cells.

2. The device according to claim 1, wherein the electrical resistance estimator circuit compares an electrical resistance (R_i+R_ci) of each cell of the plurality of cells to a reference resistance, and delivers an alert signal if a difference between a resistance of any cell of the plurality of cells and the reference resistance exceeds a second threshold.

3. The device according to claim 1, further comprising a synchronisation circuit, which synchronises each series of measurements of the electrical voltages (U_i) of the plurality of cells, measured between the upstream connection point and the downstream connection point of each cell of the plurality of cells, with a measurement of the value of the current (I) delivered by the battery.

4. The device according to claim 1, wherein the electrical resistance estimator circuit repeatedly re-assesses, at regular time intervals, the electrical resistance (R_i+R_ci) of each cell of the plurality of cells for a duration when the battery is being used either in a charge mode or in a discharge mode.

5. An electrical accumulation battery, comprising:

a plurality of cells connected in series; and

a monitoring device that includes;

a current measurer, which measures a value of an output current (I),

a voltage measurer, which measures a value of an electrical voltage (U_i) between an upstream connection point and a downstream connection point of each cell of the plurality of cells,

a recorder, which records a zero-current electrical voltage (U_0i) between the upstream connection point and the downstream connection point of each cell of the plurality of cells, the zero-current electrical voltages (U_0i) of the plurality of cells being recorded each time the value of the output current (I) reaches zero, and

an electrical resistance estimator circuit, which periodically estimates an electrical resistance (R_i+R_ci) of each cell of the plurality of cells, between the upstream connection point and the downstream connection point of the cell,

wherein, for each cell except a first cell and a last cell of the plurality of cells, the upstream connection point of the cell is also the downstream connection point of an adjacent cell, and

wherein each time the value of the current (I) is measured to be zero the recorder records the zero-current electrical voltages (U_0i) of the plurality of cells as updated voltages,

wherein the electrical resistance estimator circuit includes;

a memory in which an average resistance (R_j+R_cj) of the plurality of cells is stored, and

a resistance comparator, which compares the electrical resistance (R_i+R_ci) of each cell of the plurality of cells to the average resistance (R_j+R_cj) of the plurality of cells, and which delivers an alert signal if an absolute value of a difference between a resistance of any cell of the plurality of cells and the average resistance (R_j+R_cj) of the plurality of cells exceeds a first threshold,

wherein the electrical resistance estimator circuit compares an electrical resistance (R_i+R_ci) of each cell of the plurality of cells to a reference resistance, and delivers an alert signal if a difference between a resistance of any cell of the plurality of cells and the reference resistance exceeds a second threshold,

wherein the recorder activates an out-of-date-warning Boolean variable (flag(U₀)) as a function of a date of a last updating of the zero-current voltages (U_0i) of the plurality of cells, and

wherein, when the out-of-date-warning Boolean variable is activated, the electrical resistance estimator circuit takes into account only a comparison of the electrical resistance (R_i+R_ci) of each cell of the plurality of cells to the average resistance (R_j+R_cj) of the plurality of cells.

6. The battery according to claim 5, where, between each upstream connection point and each downstream connection point of the plurality of cells, there are a same number of elementary cells and a same number of resistive connection elements.

7. A method for monitoring a plurality of cells of an electrical accumulation battery, the method comprising:

a voltage measurement step of measuring a voltage (U_i) between an upstream connection point and a downstream connection point of each cell of the plurality of cells of the battery at regular time intervals;

a current measurement step of measuring a current (I) delivered by the battery simultaneously with the measuring of the voltages (U_i);

a recording step of, each time the current (I) delivered by the battery reaches zero, recording in a recorder zero-current voltages (U_0i) of the plurality of cells, the zero-current voltages (U_0i) being the voltages (U_i) between the upstream connection point and the downstream connection point of each cell of the plurality of cells measured in the voltage measurement step when the current (I) delivered by the batter reaches zero;

a resistance calculation step of calculating, for each cell of the plurality of cells, an electrical resistance (R_i+R_ci) between the upstream connection point and the downstream connection point, the calculating including dividing a voltage differential, which is a difference between the voltage (U_i) and the zero-current voltage (U_0i), by the current (I) delivered by the battery,

wherein the zero-current voltage (U_0i) of each cell of the plurality of cells is determined each time the current (I) delivered by the battery reaches zero, and

wherein each time the current (I) delivered by the battery is measured to be zero the recorder records the zero-current voltages (U_0i) of the plurality of cells as updated voltages,

wherein an out-of-date-warning Boolean variable (flag(U₀)) is activated;

if the zero-current voltage values (U_0i) of the plurality of cells have not been updated for a period greater than a minimum updating period occurs, or

if, after the zero-current voltage values (U_0i) of the plurality of cells have been recorded as updated voltages, a state of charge of the battery has increased or decreased by a value greater than a state-of-charge threshold fraction occurs.

8. The method according to claim 7, wherein the electrical resistance (R_i+R_ci) of each cell of the plurality of cells is periodically compared to an average resistance (R_j+R_cj) of the plurality of cells, and an alert signal is delivered if an absolute value of a difference between a resistance of one of the plurality of cells and the average resistance exceeds a first threshold.