Screw element for use in spinal, orthopedic or trauma surgery and a system of such a screw element and a screw driver adapted thereto

• US 9,867,639 B2
• Filed: 04/13/2015
• Issued: 01/16/2018
• Est. Priority Date: 04/15/2014
• Status: Active Grant

• Current Assignee: Biedermann Technologies GmbH & Co. KG
• Original Assignee: Biedermann Technologies GmbH & Co. KG
• Inventors: Biedermann, Lutz, Dandanopoulos, Dimosthenis, Matthis, Wilfried
• Primary Examiner(s): Robert, Eduardo C
• Assistant Examiner(s): Eckman, Michelle C
• Application Number:
  US14/685,433
• Publication Number:
  US 20150289905A1
• Time in Patent Office: 1,009 Days
• Field of Search: 606308, 606104, 411402-410
• CPC Class Codes: A61B 17/7002 Longitudinal elements, e.g. rods
• CPC Class Codes: A61B 17/7059 Cortical plates A61B17/7007, A61B17/7058 take precedence
• CPC Class Codes: A61B 17/7082 for driving, i.e. rotating, screws or screw parts specially adapted for spinal fixation, e.g. for driving polyaxial or tulip-headed screws driving other bone screws A61B17/8875
• CPC Class Codes: A61B 17/8615 at the central region of the screw head
• CPC Class Codes: A61B 17/888 the driver bit acting on the central region of the screw head
• CPC Class Codes: A61B 17/8888 at its central region

Abstract

A screw element includes a screw axis, a shank for inserting in a bone, and a drive portion for engaging a screw driver. The drive portion includes a first wall defining a first recess and a second wall defining a second recess. Drive grooves are formed in the first wall and extend parallel to the screw axis. The second wall extends axially from a free end portion of the screw element to the first wall and has an inner diameter that continuously increases from the first wall towards the free end portion. A plurality of guide grooves are formed in the second wall at circumferential positions corresponding respectively to circumferential positions of the drive grooves. The guide grooves extend further radially from the screw axis than the drive grooves and guide the screw driver from the free end portion of the screw element to the drive grooves.

Claims

1. A screw element for use in spinal, orthopedic, or trauma surgery, the screw element comprising:

a screw axis;

a shank extending along the screw axis and configured to be inserted in a bone; and

a drive portion configured to engage a screw driver, wherein the drive portion comprises;

a first wall defining a first recess, wherein a plurality of drive grooves are formed in the first wall and extend parallel to the screw axis; and

a second wall defining a second recess, wherein the second wall extends axially from the first wall to a free end portion of the screw element, and wherein in a first radial direction relative to the screw axis, a distance between the screw axis and the second wall continuously increases from the first wall to the free end portion;

wherein a plurality of guide grooves are formed in the second wall at circumferential positions around the screw axis that correspond respectively to circumferential positions of the drive grooves, wherein the guide grooves extend further radially from the screw axis than the drive grooves and are configured to guide an engagement portion of the screw driver from the free end portion of the screw element to the drive grooves, and wherein in a second radial direction relative to the screw axis that corresponds to one of the guide grooves, a distance between the screw axis and at least a portion of the second wall remains constant as the second wall extends axially.

2. The screw element of claim 1, wherein the first recess is substantially cylindrical.

3. The screw element of claim 1, wherein the first recess has a torx-shape.

4. The screw element of claim 1, wherein the second recess is substantially conical.

5. The screw element of claim 1, wherein an axial length of the second recess is between one fifth and one half of an axial length of the first recess.

6. The screw element of claim 5, wherein the axial length of the second recess is between one fourth and one third of the axial length of the first recess.

7. The screw element of claim 1, wherein the guide grooves each has a bottom that extends along a first line, wherein the drive groove each has a bottom that extends along a second line, and wherein the first line is located further away from the screw axis than the corresponding second line is from the screw axis.

8. The screw element of claim 1, wherein a depth of the guide grooves increases in a direction from the free end portion of the screw element towards the first recess.

9. The screw element of claim 1, wherein a maximum width of the guide grooves increases in a direction from the free end portion of the screw element towards the first recess.

10. The screw element of claim 1, wherein a width of the guide grooves is greater than a width of the drive grooves at a position closest to the first recess.

11. The screw element of claim 1, wherein each of the guide grooves has an inclined shoulder adjacent to each respective drive groove.

12. The screw element of claim 1, wherein the screw element is a bone screw, at least a portion of the shank comprises a bone thread, wherein the bone screw further comprises a head having the free end portion on a side opposite to the shank, and wherein the drive portion is provided on the head.

13. The screw element of claim 11, wherein the head has a spherical segment-shaped outer surface portion.

14. The screw element of claim 1, wherein the screw element is a set screw configured to be used as a locking element for a polyaxial bone screw or for a bone plate.

15. The screw element of claim 1, wherein respective tapered surfaces connect each of the guide grooves with a corresponding one of the drive grooves in the axial direction, and wherein the first wall connects adjacent tapered surfaces in the circumferential direction.

18. The system of claim 14, wherein the bevelled end of the engagement protrusions have an axial length corresponding substantially to an axial length of the guide grooves.

16. A system comprising:

a screw element for use in spinal, orthopedic, or trauma surgery, the screw element comprising;

a screw axis;

a shank extending along the screw axis and configured to be inserted in a bone; and

a drive portion configured to engage a screw driver, wherein the drive portion comprises a first wall defining a first recess, wherein a plurality of drive grooves are formed in the first wall and extend parallel to the screw axis, and wherein the drive portion further comprises a second wall defining a second recess, wherein the second wall extends axially from the first wall to a free end portion of the screw element, and wherein in a first radial direction relative to the screw axis, a distance between the screw axis and the second wall continuously increases from the first wall to the free end portion;

wherein a plurality of guide grooves are formed in the second wall at circumferential positions around the screw axis that correspond respectively to circumferential positions of the drive grooves, wherein the guide grooves extend further radially from the screw axis than the drive grooves, and wherein in a second radial direction relative to the screw axis that corresponds to one of the guide grooves, a distance between the screw axis and at least a portion of the second wall remains constant as the second wall extends axially, and

a screw driver configured to engage the drive portion of the screw element, the screw driver comprising a drive axis and an engagement portion with engagement protrusions each extending parallel to the drive axis;

wherein the guide grooves of the drive portion are configured to guide the engagement portion of the screw driver from the free end portion of the screw element to the drive grooves, wherein the engagement protrusions are configured to engage the drive grooves, and wherein the engagement protrusions each comprises a bevelled end.

17. The system of claim 16, wherein the engagement protrusions form a torx-shape in a cross-sectional plane perpendicular to the drive axis.

19. The system of claim 16, wherein when the engagement protrusions of the screw driver are engaged with the drive grooves of the screw element, the screw driver is spaced apart from each of the guide grooves in a radial direction.

20. A method of implanting a screw element in a bone, the screw element comprising a screw axis, a shank extending along the screw axis, and a drive portion comprising a first wall defining a first recess and a second wall defining a second recess, wherein a plurality of drive grooves are formed in the first wall and extend parallel to the screw axis, wherein the second wall extends axially from the first wall to a free end portion of the screw element, and wherein in a first radial direction relative to the screw axis, a distance between the screw axis and the second wall continuously increases from the first wall to the free end portion, wherein a plurality of guide grooves are formed in the second wall at circumferential positions around the screw axis that correspond respectively to circumferential positions of the drive grooves, wherein the guide grooves extend further radially from the screw axis than the drive grooves, and wherein in a second radial direction relative to the screw axis that corresponds to one of the guide grooves, a distance between the screw axis and at least a portion of the second wall remains constant as the second wall extends axially, the method comprising:

inserting the shank of the screw element into the bone;

engaging the drive portion of the screw element with a screw driver, wherein the guide grooves are configured to guide an engagement portion of the screw driver from the free end portion of the screw element to the drive grooves; and

using the screw driver to adjust a position of the screw element relative to the bone when the engagement portion of the screw driver is engaged with the drive grooves of the screw element.

21. The method of claim 20, wherein the screw driver has a drive axis, and wherein when the engagement portion of the screw driver engages the second recess of the screw element while the screw axis and the drive axis are not aligned, the guide grooves are configured to facilitate alignment of the drive axis with the screw axis and engagement of the engagement portion of the screw driver with the drive grooves of the screw element.

22. The method of claim 20, wherein the engagement portion of the screw driver comprises engagement protrusions, and wherein the guide grooves are configured to guide each of the engagement protrusions into a respective one of the drive grooves.

23. A screw element for use in spinal, orthopedic, or trauma surgery, the screw element comprising:

a screw axis;

a shank extending along the screw axis and configured to be inserted in a bone; and

a drive portion configured to engage a screw driver, wherein the drive portion comprises;

a first wall having a cylinder segment-shaped portion defining a first recess extending along the screw axis, wherein a plurality of drive grooves are formed in the cylinder segment-shaped portion of the first wall and extend parallel to the screw axis; and

a second wall defining a second recess, wherein the second wall extends axially from a free end portion of the screw element to the first wall, and wherein along a first direction perpendicular to the screw axis, the second wall has an inner width that is greater than an inner width of the first wall along the first direction;

wherein a plurality of guide grooves are formed in the second wall at circumferential positions around the screw axis that correspond respectively to circumferential positions of the drive grooves, wherein the guide grooves extend further radially from the screw axis than the drive grooves, and wherein respective inclined portions directly connect a corresponding guide groove with a corresponding drive groove in an axial direction to guide an engagement portion of the screw driver from the free end portion of the screw element to the drive grooves,

wherein at least part of each of the inclined portions is at a same axial height as part of the cylinder segment-shaped portion of the first wall, such that a cross-section taken along at least one plane perpendicular to the screw axis passes through the inclined portions and the cylinder segment-shaped portion of the first wall.