Knife deployment mechanisms for surgical forceps

• US 9,867,658 B2
• Filed: 07/09/2015
• Issued: 01/16/2018
• Est. Priority Date: 02/20/2012
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Larson, Eric R., Hempstead, Russell D., Kappus, John J.
• Primary Examiner(s): Severson, Ryan J
• Application Number:
  US14/795,290
• Publication Number:
  US 20150305803A1
• Time in Patent Office: 922 Days
• CPC Class Codes: A61B 17/295 combined with cutting implements
• CPC Class Codes: A61B 18/1445 at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod
• CPC Class Codes: A61B 2017/292 connection of actuating rod to handle, e.g. ball end in recess
• CPC Class Codes: A61B 2017/2925 Pistol grips
• CPC Class Codes: A61B 2017/2936 Pins in guiding slots
• CPC Class Codes: A61B 2017/2946 Locking means
• CPC Class Codes: A61B 2018/1452 including means for cutting A61B2018/146 takes precedence
• CPC Class Codes: A61B 2018/1455 having a moving blade for cutting tissue grasped by the jaws

Abstract

A surgical instrument includes an end effector assembly having jaw members movable between spaced-apart, first approximated, and second approximated positions. A knife is selectively movable relative to the end effector assembly between a retracted position, a first extended position, and a second extended position. A trigger is selectively actuatable between a un-actuated position, a first actuated position, and a second actuated position for moving the knife between its respective positions. A control member prevents movement of the trigger when the jaw members are disposed in the spaced-apart position, permits movement of the trigger to the first actuated position but prevents movement beyond the first actuated position when the jaw members are disposed in the first approximated position, and permits movement of the trigger to the second actuated position but prevents movement beyond the second actuated position when the jaw members are disposed in the second approximated position.

Claims

1. A surgical instrument, comprising:

a drive assembly movable between a first position and a second position;

a trigger assembly movable between an un-actuated position and an actuated position; and

at least one control member coupled to the drive assembly and movable relative to the trigger assembly, in response to movement of the drive assembly between the first position and the second position, between a blocking position and an unblocking position, the at least one control member configured to limit a range of motion of the trigger assembly between the un-actuated position and the actuated position in accordance with a position of the at least one control member relative to the blocking position and the unblocking position.

2. The surgical instrument according to claim 1, wherein the at least one control member continuously limits the range of motion of the trigger assembly between the un-actuated position and the actuated position in proportion to the position of the at least one control member relative to the blocking position and the unblocking position.

3. The surgical instrument according to claim 1, wherein the at least one control member incrementally limits the range of motion of the trigger assembly between the un-actuated position and the actuated position in accordance with an incremental position of the at least one control member relative to the blocking position and the unblocking position.

4. The surgical instrument according to claim 1, further including a handle assembly having a movable handle and a fixed handle, the movable handle operably coupled to the drive assembly and movable relative to the fixed handle between an initial position and a compressed position to move the drive assembly between the first position and the second position.

5. The surgical instrument according to claim 1, wherein the at least one control member is slidable between the blocking position and the unblocking position.

6. The surgical instrument according to claim 1, wherein the at least one control member is pivotable between the blocking position and the unblocking position.

7. The surgical instrument according to claim 1, further including an end effector assembly including first and second jaw members, the drive assembly operably coupled to the end effector assembly such that movement of the drive assembly between the first position and the second position moves at least one of the first or second jaw members relative to the other between a spaced-apart position and an approximated position.

8. The surgical instrument according to claim 7, further including a knife operably coupled to the trigger assembly, the knife movable between a retracted position and an extended position, wherein the knife extends at least partially between the first and second jaw members, in response to movement of the trigger assembly between the un-actuated position and the actuated position.

9. The surgical instrument according to claim 1, wherein the trigger assembly includes a movable trigger, and wherein the at least one control member is configured to block movement of the movable trigger to limit the range of motion of the trigger assembly between the un-actuated position and the actuated position.

10. The surgical instrument according to claim 1, wherein the trigger assembly includes a movable trigger, a base, and a linkage operably coupled between the movable trigger and the base, and wherein the at least one control member is configured to block movement of the base to limit the range of motion of the trigger assembly between the un-actuated position and the actuated position.

11. A surgical instrument, comprising:

an end effector assembly including first and second jaw members, at least one of the first or second jaw members movable relative to the other between a spaced-apart position and an approximated position;

a drive assembly operably coupled to the end effector assembly and movable between a first position and a second position to move the at least one of the first or second jaw members between the spaced-apart position and the approximated position;

a knife movable between a retracted position and an extended position, wherein the knife extends at least partially between the first and second jaw members;

a trigger assembly operably coupled to the knife and movable between an un-actuated position and an actuated position to move the knife between the retracted position and the extended position; and

at least one control member coupled to the drive assembly and movable relative to the trigger assembly, in response to movement of the drive assembly between the first position and the second position, between a blocking position and an unblocking position, the at least one control member configured to limit a range of motion of the trigger assembly between the un-actuated position and the actuated position in accordance with a position of the at least one control member relative to the blocking position and the unblocking position.

12. The surgical instrument according to claim 11, wherein the at least one control member continuously limits the range of motion of the trigger assembly between the un-actuated position and the actuated position in proportion to the position of the at least one control member relative to the blocking position and the unblocking position.

13. The surgical instrument according to claim 11, wherein the at least one control member incrementally limits the range of motion of the trigger assembly between the un-actuated position and the actuated position in accordance with an incremental position of the at least one control member relative to the blocking position and the unblocking position.

14. The surgical instrument according to claim 11, further including a handle assembly having a movable handle and a fixed handle, the movable handle operably coupled to the drive assembly and movable relative to the fixed handle between an initial position and a compressed position to move the drive assembly between the first position and the second position.

15. The surgical instrument according to claim 11, wherein the at least one control member is slidable between the blocking position and the unblocking position.

16. The surgical instrument according to claim 11, wherein the at least one control member is pivotable between the blocking position and the unblocking position.

17. The surgical instrument according to claim 11, wherein the trigger assembly includes a movable trigger, and wherein the at least one control member is configured to block movement of the movable trigger to limit the range of motion of the trigger assembly between the un-actuated position and the actuated position.

18. The surgical instrument according to claim 11, wherein the trigger assembly includes a movable trigger, a base engaged to the knife, and a linkage operably coupled between the movable trigger and the base, and wherein the at least one control member is configured to block movement of the base to limit the range of motion of the trigger assembly between the un-actuated position and the actuated position.