Devices and methods for transcatheter heart valve delivery

• US 9,867,701 B2
• Filed: 06/12/2015
• Issued: 01/16/2018
• Est. Priority Date: 08/18/2011
• Status: Active Grant

• Current Assignee: St. Jude Medical Cardiology Division Incorporated (Abbott Laboratories Incorporated)
• Original Assignee: St. Jude Medical Cardiology Division Incorporated (Abbott Laboratories Incorporated)
• Inventors: Morris, Benjamin E., Bielefeld, Eric E., Furnish, Gregory R., Thomas, Ralph Joseph, Le, Khoi, Knippel, Bradley Charles, Glazier, Valerie J.
• Primary Examiner(s): MILES, JONATHAN WADE
• Application Number:
  US14/738,325
• Publication Number:
  US 20150272758A1
• Time in Patent Office: 949 Days
• CPC Class Codes: A61F 2/2436 Deployment by retracting a sheath
• CPC Class Codes: A61F 2/9517 handle assemblies therefor
• CPC Class Codes: A61F 2/962 having an outer sleeve

Abstract

A delivery device for a collapsible prosthetic heart valve includes an operating handle and a catheter assembly. The operating handle may include a housing defining a movement space therein, a carriage assembly moveable in a longitudinal direction within the movement space, a deployment actuator coupled to the housing and rotatable relative to the housing, and a coupling assembly rotationally fixed to the deployment actuator. The catheter assembly may include a first shaft around which a compartment is defined and a distal sheath operatively connected to the carriage assembly. Movement of the carriage assembly in the longitudinal direction in the movement space may move the distal sheath between the closed condition and the open condition. The coupling assembly may have an engaged position in which rotation of the deployment actuator moves the carriage assembly, and a disengaged position in which rotation of the deployment actuator does not move the carriage assembly.

Claims

1. A delivery device for a collapsible prosthetic heart valve, the delivery device comprising:

an operating handle, including;

a housing defining a movement space therein;

a carriage assembly moveable in a longitudinal direction within the movement space and including a body and a toothed rack extending from the body;

a deployment actuator coupled to the housing and rotatable relative to the housing, the deployment actuator including a knob rotatable about a central axis that extends transverse to the longitudinal direction; and

a coupling assembly configured to rotate with the deployment actuator, the coupling assembly having an engaged position with the toothed rack in which rotation of the deployment actuator moves the carriage assembly in the longitudinal direction, and a disengaged position from the toothed rack in which rotation of the deployment actuator does not move the carriage assembly in the longitudinal direction; and

a catheter assembly, including;

a first shaft around which a compartment is defined, the first shaft being operatively connected to the housing, the compartment being adapted to receive the valve in an assembled condition; and

a distal sheath operatively connected to the carriage assembly, the distal sheath being moveable between a closed condition covering the compartment and an open condition uncovering the compartment for deployment of the valve,

wherein movement of the carriage assembly in the longitudinal direction in the movement space moves the distal sheath between the closed condition and the open condition.

2. The delivery device of claim 1, wherein rotation of the deployment actuator in a first direction moves the carriage assembly proximally in the longitudinal direction in the movement space, and rotation of the deployment actuator in a second direction opposite the first direction moves the carriage assembly distally in the longitudinal direction in the movement space.

3. The delivery device of claim 1, wherein the operating handle further includes a resheathing lock having a lock position and a release position, the resheathing lock in the lock position limiting movement of the carriage assembly in the longitudinal direction to a stop position in the movement space, and the resheathing lock in the release position permitting movement of the carriage assembly beyond the stop position.

4. The delivery device of claim 3, wherein movement of the carriage assembly to the stop position moves the distal sheath to a condition between the closed condition and the open condition so that the valve is not fully deployed.

5. The delivery device of claim 3, wherein the compartment has a first length and the stop position in the movement space corresponds to a travel distance of the carriage assembly, the travel distance being less than the first length.

6. The delivery device of claim 5, wherein the collapsible prosthetic heart valve has a second length, and wherein the travel distance is between about 80% and about 90% of the second length.

7. The delivery device of claim 1, wherein the catheter assembly further includes an outer shaft attached to the distal sheath and operatively connected to the carriage assembly, the outer shaft at least partially surrounding the first shaft.

8. The delivery device of claim 1, wherein the operating handle further includes a mechanism adapted to move the first shaft proximally relative to the housing.

9. The delivery device of claim 1, wherein the first shaft is attached to the distal sheath and operatively connected to the carriage assembly, the catheter assembly further including an outer shaft connecting the housing to the compartment and at least partially surrounding the first shaft.

10. The delivery device of claim 1, wherein the catheter assembly further includes an atraumatic tip having a lumen extending longitudinally therethrough and an insert located within the lumen, the first shaft having an outwardly flared distal end that is fixed between a distal end of the insert and material forming the atraumatic tip.

11. The delivery device of claim 10, wherein the insert has a plurality of ribs, each rib extending continuously or discontinuously around a circumference of the insert.

12. The delivery device of claim 10, wherein the atraumatic tip has an outer surface that is concavely tapered in a longitudinal direction thereof.

13. A method of delivering a collapsible prosthetic heart valve in a patient, the method comprising:

providing a delivery device having a catheter assembly and an operating handle, the catheter assembly including a compartment adapted to receive the valve in an assembled condition, the operating handle including a housing defining a movement space therein, a carriage assembly moveable in first and second longitudinal directions within the movement space and including a body and a toothed rack extending from the body, a deployment actuator coupled to the housing and rotatable relative to the housing the deployment actuator including a knob rotatable about a central axis that extends transverse to the first and second longitudinal directions, and a coupling assembly configured to rotate with the coupling assembly having an engaged position with the toothed rack in which rotation of the deployment actuator moves the carriage assembly in the longitudinal direction, and a disengaged position from the toothed rack in which rotation of the deployment actuator does not move the carriage assembly in the longitudinal direction the deployment actuator;

loading the valve into the compartment of the catheter assembly and covering the compartment and the valve with a distal sheath of the catheter assembly;

inserting the catheter assembly into the patient so that the valve is positioned at a target location within the patient;

partially deploying the valve by moving the carriage assembly of the operating handle in the first longitudinal direction along a first portion of the movement space; and

fully deploying the valve by continuing movement of the carriage assembly in the first longitudinal direction along a second portion of the movement space.

14. The method of claim 13, the deployment actuator being longitudinally constrained relative to the housing, and the partially deploying step includes rotating the deployment actuator to move the carriage assembly and the toothed rack in the first longitudinal direction.

15. The method of claim 13, wherein the catheter assembly further includes a first shaft around which the compartment is defined and an outer shaft connecting the carriage assembly to the distal sheath and at least partially surrounding the first shaft, the first shaft is fixedly connected to the housing, the distal sheath is operatively connected to the carriage assembly, and the steps of partially deploying the valve and fully deploying the valve each include moving the outer shaft proximally relative to the housing.

16. The method of claim 13, wherein the catheter assembly further includes a first shaft around which the compartment is defined and an outer shaft connecting the housing to the compartment and at least partially surrounding the first shaft, the first shaft and the distal sheath are operatively connected to the carriage assembly, and the steps of partially deploying the valve and fully deploying the valve each include moving the first shaft distally relative to the housing.

17. The method of claim 13, wherein the operating handle further includes a resheathing lock having a lock position and a release position, the resheathing lock in the lock position limiting movement of the carriage assembly in the first longitudinal direction to a stop position in the movement space, and the resheathing lock in the release position permitting movement of the carriage assembly in the first longitudinal direction beyond the stop position.

18. The method of claim 13, further comprising resheathing the valve by moving the carriage assembly in the second longitudinal direction opposite the first longitudinal direction.

19. The method of claim 13, wherein the inserting step includes inserting the distal sheath of the catheter assembly through a femoral artery of the patient.

20. The method of claim 13, wherein the inserting step includes inserting the distal sheath of the catheter assembly through the apex of the heart of the patient.