Relating to blenders

• US 9,868,096 B2
• Filed: 09/04/2015
• Issued: 01/16/2018
• Est. Priority Date: 07/11/2008
• Status: Active Grant

• Current Assignee: Vervant Limited
• Original Assignee: Vervant Limited
• Inventors: O'Callaghan, James Joseph
• Primary Examiner(s): SOOHOO, TONY GLEN
• Application Number:
  US14/845,715
• Publication Number:
  US 20150375186A1
• Time in Patent Office: 865 Days
• CPC Class Codes: B01F 2035/99 Heating
• CPC Class Codes: B01F 2101/2805 Mixing plastics, polymer material ingredients, monomers or oligomers
• CPC Class Codes: B01F 23/50 Mixing liquids with solids displacing one liquid by another in dispersions of solids in liquids B01D12/00
• CPC Class Codes: B01F 23/64 using rotatable mixing elements at the lower end of discharge hoppers
• CPC Class Codes: B01F 25/85 wherein the particles fall onto a film that flows along the inner wall of a mixer
• CPC Class Codes: B01F 27/1143 screw-shaped, e.g. worms
• CPC Class Codes: B01F 27/2122 Hollow shafts
• CPC Class Codes: B01F 27/726 with two helices with opposite pitch on the same shaft; with two helices on the same axis, driven in opposite directions or at different speeds
• CPC Class Codes: B01F 33/8051 with several silos arranged in a row or around a central delivery point, e.g. provided with proportioning means
• CPC Class Codes: B01F 35/11 using fluids
• CPC Class Codes: B01F 35/145 Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means
• CPC Class Codes: B01F 35/1452 using fluids
• CPC Class Codes: B01F 35/1453 by means of jets of fluid, e.g. air
• CPC Class Codes: B01F 35/21 Measuring
• CPC Class Codes: B01F 35/2112 Level of material in a container or the position or shape of the upper surface of the material
• CPC Class Codes: B01F 35/2117 Weight
• CPC Class Codes: B01F 35/213 of the properties of the mixtures, e.g. temperature, density or colour
• CPC Class Codes: B01F 35/2135 Humidity, e.g. moisture content
• CPC Class Codes: B01F 35/71731 using a hopper
• CPC Class Codes: B01F 35/751 Discharging by opening a gate, e.g. using discharge paddles
• CPC Class Codes: B01F 35/7543 : using pneumatic pressure, overpressure or gas pressure in a closed receptacle or circuit system
• CPC Class Codes: B01F 35/7545 : using slides
• CPC Class Codes: B01F 35/7547 : using valves, gates, orifices or openings
• CPC Class Codes: B01F 35/881 : by weighing, e.g. with automatic discharge
• CPC Class Codes: B01F 35/892 : for solid materials, e.g. using belts, vibrations, hoppers with variable outlets or hoppers with rotating elements, e.g. screws, at their outlet B01F35/82 - B01F35/88 take precedence
• CPC Class Codes: B01F 35/93 : arranged inside the receptacle
• CPC Class Codes: B01F 35/94 : using radiation, e.g. microwaves or electromagnetic radiation
• CPC Class Codes: B29B 13/065 : of powder or pellets
• CPC Class Codes: B29B 7/14 : with screw or helix
• CPC Class Codes: B29B 7/22 : Component parts, details or accessories; Auxiliary operations
• CPC Class Codes: B29B 7/88 : Adding charges , i.e. additives
• CPC Class Codes: B65G 65/46 : using screw conveyors
• CPC Class Codes: F26B 2200/00 : Drying processes and machines for solid materials characterised by the specific requirements of the drying good
• CPC Class Codes: F26B 2200/08 : Granular materials
• CPC Class Codes: F26B 2200/14 : Sand
• CPC Class Codes: F26B 25/22 : Controlling the drying process in dependence on liquid content of solid materials or objects
• CPC Class Codes: F26B 3/06 : the gas or vapour flowing through the materials or objects to be dried F26B3/14 takes precedence

Abstract

A blender has a mixing chamber for reception of materials to be blended. A mixing screw is mounted at a bottom of the mixing chamber for mixing materials within the mixing chamber and delivering mixed materials to an outlet feeding a processing line. Heaters are mounted within the mixing chamber for drying blend material in the mixing chamber.

Claims

1. A blender, including:

a mixing chamber for reception of blend materials,

the mixing chamber having a material outlet;

a mixer mounted in the mixing chamber,

said mixer being operable for mixing blend materials in the mixing chamber;

a radiant heater mounted within the mixing chamber which is operable for regulating the moisture content of blend materials in the mixing chamber; and

a material feeder for delivering blend materials from the mixing chamber to the material outlet,

wherein the material feeder is a feed screw, the feed screw having a pair of opposed screws which are operable to direct material inwardly from each end of the feed screw to a central portion of the feed screw, said central portion being located at the material outlet.

2. The blender as claimed in claim 1, wherein the radiant heater is an infra red heater.

3. The blender as claimed in claim 2, wherein a pair of infra-red heaters are mounted on a side wall of the mixing chamber and arranged to direct radiant heat at the material within the mixing chamber.

4. The blender as claimed in claim 1, further comprising a gas transfer manifold mounted within the mixing chamber for injecting gas into the mixing chamber or extracting gas from the mixing chamber for regulating the moisture content within the mixing chamber.

5. The blender as claimed in claim 4, wherein the gas transfer manifold has a number of openings communicating with the mixing chamber, said gas transfer manifold being connected to a pump for injection or extraction of gas to or from the mixing chamber through the gas transfer manifold.

6. The blender as claimed in claim 1, further including a controller operably connected to the radiant heater for regulating the moisture content of blend materials within the mixing chamber.

7. The blender as claimed in claim 6, wherein the controller is operably connected to the mixer for regulating the speed of the mixer to control the moisture content of blend materials in the mixing chamber.

8. The blender as claimed in claim 1, wherein a moisture content sensor is mounted within the mixing chamber and the radiant heater is operable in response to the sensed moisture content to maintain blend materials within the mixing chamber at a pre-set desired moisture content.

9. The blender as claimed in claim 1, wherein a sliding valve plate is mounted at the material outlet of the mixing chamber, an actuator connected to the valve plate being operable to slide the valve plate between an open position and a closed position across the material outlet.

10. The blender as claimed in claim 1, wherein the mixer and the material feeder are integral.

11. The blender as claimed in claim 1, having a weigh hopper above the mixing chamber for weighing a batch of raw material and delivering said batch to the mixing chamber, a material level sensor being located above the material in the mixing chamber below the weigh hopper, the level sensor being operable to provide a continuous reading of the material level in the mixing chamber.

12. The blender as claimed in claim 1, wherein the blender has a plurality of material handling compartments, one or more cleaning air jets being provided at each compartment, said air jets being operable to direct material towards an outlet of the compartment, means for connecting said cleaning air jets to a pressurised air supply, and valve means to control delivery of pressurised air to each cleaning air jet.

13. A blender, including:

a mixing chamber for reception of blend materials,

the mixing chamber having a material outlet;

a mixer mounted in the mixing chamber,

said mixer being operable for mixing blend materials in the mixing chamber;

a radiant heater mounted within the mixing chamber which is operable for regulating the moisture content of blend materials in the mixing chamber;

a material feeder for delivering blend materials from the mixing chamber to the material outlet; and

a baffle mounted in the mixing chamber at the material outlet, adjacent the material outlet but spaced-apart from the material outlet, the material feeder having a discharge portion which is mounted between the baffle and the material outlet.

14. The blender as claimed in claim 13, further comprising a gas transfer manifold mounted within the mixing chamber for injecting gas into the mixing chamber or extracting gas from the mixing chamber for regulating the moisture content within the mixing chamber.

15. The blender as claimed in claim 13, further including a controller operably connected to the radiant heater for regulating the moisture content of blend materials within the mixing chamber.

16. The blender as claimed in claim 13, wherein a moisture content sensor is mounted within the mixing chamber and the radiant heater is operable in response to the sensed moisture content to maintain blend materials within the mixing chamber at a pre-set desired moisture content.

17. A blender, including:

a mixing chamber for reception of blend materials,

the mixing chamber having a material outlet;

a mixer mounted in the mixing chamber,

said mixer being operable for mixing blend materials in the mixing chamber;

a radiant heater mounted within the mixing chamber which is operable for regulating the moisture content of blend materials in the mixing chamber; and

a material feeder for delivering blend materials from the mixing chamber to the material outlet,

wherein said material feeder is operable to direct portion of the material towards the outlet and portion of the material away from the outlet for re-mixing in the mixing chamber, an upright tubular feed controller mounted above the outlet for directing material away from the outlet, said tubular feed controller being of double walled construction and having openings in a side wall thereof to form a manifold for injecting air or gas.

18. The blender as claimed in claim 17, further comprising a gas transfer manifold mounted within the mixing chamber for injecting gas into the mixing chamber or extracting gas from the mixing chamber for regulating the moisture content within the mixing chamber.

19. The blender as claimed in claim 17, further including a controller operably connected to the radiant heater for regulating the moisture content of blend materials within the mixing chamber.

20. The blender as claimed in claim 17, wherein a moisture content sensor is mounted within the mixing chamber and the radiant heater is operable in response to the sensed moisture content to maintain blend materials within the mixing chamber at a pre-set desired moisture content.