Drilling rig mast erection system

• US 9,869,109 B2
• Filed: 05/11/2016
• Issued: 01/16/2018
• Est. Priority Date: 04/17/2012
• Status: Active Grant

• Current Assignee: National Oilwell Varco LP (NOV, Inc.)
• Original Assignee: National Oilwell Varco LP (NOV, Inc.)
• Inventors: Thiessen, Jay John, Konduc, Kameron Wayne, Burlet, Donald Leonard
• Primary Examiner(s): DEMUREN, BABAJIDE A
• Application Number:
  US15/151,654
• Publication Number:
  US 20160251870A1
• Time in Patent Office: 615 Days
• Field of Search: 52111, 52114, 52117, 52118, 52632, 5265105, 173184, 173185, 173186
• CPC Class Codes: E04B 1/3522 characterised by raising a structure and then adding structural elements under it E04B1/3511, E04B1/3516, E04B1/3533 take precedence
• CPC Class Codes: E04B 1/3533 characterised by the raising of hingedly-connected building elements, e.g. arches, portal frames E04B1/355 takes precedence
• CPC Class Codes: E04B 2001/3588 using special lifting or handling devices, e.g. gantries, overhead conveying rails
• CPC Class Codes: E04H 12/187 with hinged sections
• CPC Class Codes: E04H 12/345 Arrangements for tilting up whole structures or sections thereof E04H12/347 takes precedence
• CPC Class Codes: E21B 15/00 Supports for the drilling machine, e.g. derricks or masts
• CPC Class Codes: E21B 15/003 adapted to be moved on their substructure, e.g. with skidding means; adapted to drill a plurality of wells
• CPC Class Codes: E21B 7/02 Drilling rigs characterised by means for land transport with their own drive, e.g. skid mounting or wheel mounting
• CPC Class Codes: E21B 7/023 the mast being foldable or telescopically retractable

Abstract

A drilling rig mast erection system includes a mast support shoe that is fixedly attached to a drilling rig substructure and has a support shoe pinned connection. A bottom mast section has a first mast pinned connection that is adapted to be pivotably connected to the support shoe pinned connection. A mast positioning apparatus is adapted to pivotably position the bottom mast section so that the first mast pinned connection is positioned adjacent to the support shoe pinned connection. The mast positioning apparatus includes a bottom mast support spreader having a first end that is adapted to be pivotably connected to the bottom mast section at a first spreader end pinned connection and a mast erection apparatus having a first end that is adapted to be pivotably connected to the bottom mast support spreader at a first mast erection apparatus pinned connection.

Claims

1. A drilling rig mast erection system, comprising:

a mast support shoe fixedly attached to a drilling rig substructure, said mast support shoe comprising a support shoe pinned connection;

a bottom mast section of a drilling rig mast, said bottom mast section comprising a first mast pinned connection that is adapted to be pivotably connected to said support shoe pinned connection; and

a mast positioning apparatus that is adapted to pivotably position said bottom mast section so that said first mast pinned connection is positioned adjacent to said support shoe pinned connection, said mast positioning apparatus comprising;

a bottom mast support spreader comprising a first end and a second end, a first spreader end pinned connection positioned on said bottom mast support spreader at said first end, a second spreader end pinned connection positioned on said bottom mast support spreader at said second end, and a first mast erection apparatus pinned connection positioned on said bottom mast support spreader, said first mast erection apparatus pinned connection being positioned on said bottom mast support spreader between said first spreader end pinned connection at said first end and said second spreader end pinned connection at said second end, wherein said first spreader end pinned connection is adapted to be pivotably connected to said bottom mast section at said first spreader end pinned connection; and

a mast erection apparatus having a first end that is adapted to be pivotably connected to said bottom mast support spreader at said first mast erection apparatus pinned connection.

2. The drilling rig mast erection system of claim 1, wherein said mast positioning apparatus is adapted to pivotably rotate said bottom mast support spreader and wherein said pivotably rotating bottom mast support spreader is adapted to raise at least said bottom mast section and pivotably position said first mast pinned connection adjacent to said support shoe pinned connection.

3. The drilling rig mast erection system of claim 1, wherein said second end of said bottom mast support spreader is adapted to be pivotably connected to a base support of said mast positioning apparatus at said second spreader end pinned connection, and wherein said base support is adapted to be attached to said drilling rig substructure.

4. The drilling rig mast erection system of claim 3, wherein said mast positioning apparatus is adapted to pivotably rotate said bottom mast support spreader about said second end pinned connection while pivotably positioning said first mast pinned connection adjacent to said support shoe pinned connection.

5. The drilling rig mast erection system of claim 1, wherein said mast erection apparatus has a second end that is adapted to be pivotably connected to said drilling rig substructure at a second mast erection apparatus pinned connection.

6. The drilling rig mast erection system of claim 1, wherein said first end of said mast erection apparatus is further adapted to be pivotably connected to said bottom mast section at a second mast pinned connection after said first mast pinned connection has been pivotably connected to said support shoe pinned connection and wherein said mast erection apparatus is further adapted to pivotably erect said drilling rig mast above said drilling rig substructure.

7. The drilling rig mast erection system of claim 1, wherein said bottom mast section is adapted to be removably attached to at least one further mast section of said drilling rig mast prior to said first mast pinned connection being positioned adjacent to said support shoe pinned connection.

8. A drilling rig mast erection system, comprising:

a drilling rig mast support shoe comprising a shoe pinned connection;

a drilling rig mast section comprising a mast pinned connection that is adapted to be pivotably connected to said shoe pinned connection;

a mast support spreader having a first end, said mast support spreader comprising;

a first spreader pinned connection positioned on said mast support spreader at said first end, wherein said first spreader pinned connection is adapted to be pivotably connected to said drilling rig mast section; and

a second spreader pinned connection positioned on said mast support spreader; and

a mast positioning apparatus that is adapted to be pivotably connected to said mast support spreader at said second spreader pinned connection, wherein said mast positioning apparatus is adapted to pivotably rotate said mast support spreader and said mast support spreader is adapted to pivotably position said mast pinned connection adjacent to said shoe pinned connection.

9. The drilling rig mast erection system of claim 8, wherein said mast support spreader comprises a third spreader pinned connection positioned at a second end of said mast support spreader, wherein said third spreader pinned connection is adapted to be pivotably connected to a base support that is attached to a drilling rig substructure.

10. The drilling rig mast erection system of claim 9, wherein said mast positioning apparatus is adapted to pivotably rotate said mast support spreader about said third spreader pinned connection so as to pivotably position said mast pinned connection adjacent to said shoe pinned connection.

11. The drilling rig mast erection system of claim 9, wherein said drilling rig mast support shoe is fixedly attached to said drilling rig substructure.

12. The drilling rig mast erection system of claim 8, wherein said drilling rig mast section is a bottom mast section of a drilling rig mast, said bottom mast section being adapted to be removably attached to at least one further mast section of said drilling rig mast prior to said mast pinned connection being positioned adjacent to said shoe pinned connection.

13. A method for erecting a drilling rig mast using said drilling rig mast erection system of claim 8, the method comprising:

pivotably connecting said first spreader pinned connection positioned at said first end of said mast support spreader to said drilling rig mast section;

pivotably connecting a first end of said mast positioning apparatus to said second spreader pinned connection positioned on said mast support spreader;

pivotably rotating said mast support spreader about a second end of said mast support spreader so as to pivotably position said mast pinned connection of said drilling rig mast section adjacent to said shoe pinned connection of said drilling rig mast support shoe, wherein pivotably rotating said mast support spreader comprises actuating said mast positioning apparatus; and

pivotably connecting said mast pinned connection to said shoe pinned connection.

14. The method of claim 13, further comprising, after pivotably connecting said mast pinned connection of said drilling rig mast section to said shoe pinned connection of said drilling rig mast support shoe, erecting at least said drilling rig mast section by pivotably rotating said at least said drilling rig mast section about said pivotably connected mast and shoe pinned connections.

15. The method of claim 14, wherein erecting said at least said drilling rig mast section comprises pivotably connecting said first end of said mast raising apparatus to said drilling rig mast section and actuating said mast positioning apparatus.

16. The method of claim 14, further comprising attaching at least one further drilling rig mast section to said drilling rig mast section prior to erecting said drilling rig mast.

17. The method of claim 13, further comprising attaching at least one further drilling rig mast section to said drilling rig mast section prior to pivotably positioning said mast pinned connection of said drilling rig mast section adjacent to said shoe pinned connection of said drilling rig mast support shoe.

18. The method of claim 13, further comprising pivotably connecting a third spreader pinned connection positioned at said second end of said mast support spreader to a base support and attaching said base support to a drilling rig substructure.

19. The drilling rig mast erection system of claim 8, wherein said mast support spreader further comprises a second end and a third spreader pinned connection positioned on said mast support spreader at said second end, said second spreader pinned connection being positioned on said mast support spreader between said first spreader pinned connection at said first end and said third spreader pinned connection at said second end.