Multi-layer coaxial cable

• US 9,870,845 B2
• Filed: 12/01/2014
• Issued: 01/16/2018
• Est. Priority Date: 08/10/2012
• Status: Active Grant

• Current Assignee: Yazaki Corporation
• Original Assignee: Yazaki Corporation
• Inventors: Nagahashi, Mitsuharu
• Primary Examiner(s): Nguyen, Hoa C
• Assistant Examiner(s): Tso, Stanley
• Application Number:
  US14/556,876
• Publication Number:
  US 20150083459A1
• Time in Patent Office: 1,142 Days
• Field of Search: 174107
• CPC Class Codes: H01B 1/023 Alloys based on aluminium
• CPC Class Codes: H01B 7/0225 Three or more layers
• CPC Class Codes: H01B 9/003 including electrical control or communication wires
• CPC Class Codes: H01B 9/02 with screens or conductive layers, e.g. for avoiding large potential gradients
• CPC Class Codes: H01B 9/04 Concentric cables

Abstract

A multilayer coaxial cable includes high-voltage circuits that are coaxially disposed with each other. The high-voltage circuits include high-voltage conductors and high-voltage insulators that are disposed on the outside of the high-voltage conductors. In addition, the multilayer coaxial cable includes a conductive shield member that is coaxially disposed on the outside of the high-voltage circuits, and an insulating coating member that is coaxially disposed on the outside of the shield member.

Claims

1. A multilayer coaxial cable for a hybrid vehicle or an electric vehicle comprising:

a first high-voltage circuit including a first high-voltage conductor and a first high-voltage insulator that is disposed on an outside of the first high-voltage conductor coaxially with the first high-voltage conductor;

a second high-voltage circuit including a second high-voltage conductor that is disposed on an outside of the first high-voltage insulator coaxially with the first high-voltage insulator and a second high-voltage insulator that is disposed on an outside of the second high-voltage conductor coaxially with the second high-voltage conductor;

a conductive shield member that is disposed on an outside of the second high-voltage insulator coaxially with the second high-voltage insulator;

a coating member that is disposed on an outside of the shield member coaxially with the shield member;

a low-voltage circuit including a low-voltage insulator that is disposed on the outside of the shield member coaxially with the shield member and a low-voltage conductor that is disposed on an outside of the low-voltage insulator coaxially with the low-voltage insulator, and

a third high-voltage circuit including a third-high voltage conductor that is disposed on the outside of the second high-voltage insulator coaxially with the second high-voltage insulator, and a third high-voltage insulator that is disposed on an outside of the third high-voltage conductor coaxially with the third high-voltage conductor,

wherein the low-voltage circuit is provided between the shield member and the coating member;

wherein the conductive shield member is comprised of a braid;

wherein the conductive shield member is electrically configured so as to shield the first high-voltage circuit and the second high-voltage circuit from electromagnetic interference;

wherein a conductor cross-sectional area of the second high-voltage conductor is the same as or more than a conductor cross-sectional area of the first high-voltage conductor;

wherein a three-phase alternate current circuit is formed by the first high-voltage circuit, the second high-voltage circuit, and the third high-voltage circuit; and

wherein the multilayer coaxial cable has a first end and a second end, the first end of the multilayer coaxial cable being electrically connected to a battery of the hybrid vehicle or the electric vehicle and the second end of the multilayer coaxial cable being electrically connected to an inverter unit of the hybrid vehicle or the electric vehicle.

2. The multilayer coaxial cable according to claim 1,

wherein a conductor cross-sectional area of the low-voltage conductor is substantially the same as the conductor cross-sectional area of at least one of the first high-voltage conductor and the second high-voltage conductor.

3. The multilayer coaxial cable according to claim 1,

wherein a conductor cross-sectional area of the low-voltage conductor is different from the conductor cross-sectional area of at least one of the first high-voltage conductor and the second high-voltage conductor.

4. The multilayer coaxial cable according to claim 1,

wherein one of the first high-voltage circuit and the second high-voltage circuit is a positive circuit and the other is a negative circuit.

5. The multilayer coaxial cable according to claim 1,

wherein at least the first high-voltage conductor is made of aluminum or an aluminum alloy.

6. The multilayer coaxial cable according to claim 1,

wherein another constitution is disposed in a layer shape with respect to the first high-voltage conductor that is disposed around an electrically-conducting path, and an electrically-conducting path cross-sectional shape of the multilayer coaxial cable is a round shape.

7. The multilayer coaxial cable according to claim 1,

wherein, in a normal state, the conductive shield member does not carry electricity.

8. A multilayer coaxial cable for a hybrid vehicle or an electric vehicle comprising:

a first high-voltage circuit including a first high-voltage conductor and a first high-voltage insulator that is disposed on an outside of the first high-voltage conductor coaxially with the first high-voltage conductor;

a second high-voltage circuit including a second high-voltage conductor that is disposed on an outside of the first high-voltage insulator coaxially with the first high-voltage insulator and a second high-voltage insulator that is disposed on an outside of the second high-voltage conductor coaxially with the second high-voltage conductor;

a conductive shield member that is disposed on an outside of the second high-voltage insulator coaxially with the second high-voltage insulator;

a coating member that is disposed on an outside of the shield member coaxially with the shield member;

a low-voltage circuit including a low-voltage insulator that is disposed on the outside of the shield member coaxially with the shield member and a low-voltage conductor that is disposed on an outside of the low-voltage insulator coaxially with the low-voltage insulator, and

a third high-voltage circuit including a third high-voltage conductor that is disposed on the outside of the second high-voltage insulator coaxially with the second high-voltage insulator, and a third high-voltage insulator that is disposed on an outside of the third high-voltage conductor coaxially with the third high-voltage conductor,

wherein the low-voltage circuit is provided between the shield member and the coating member;

wherein the conductive shield member is comprised of a metal foil;

wherein the conductive shield member is electrically configured so as to shield the first high-voltage circuit and the second high-voltage circuit from electromagnetic interference;

wherein a conductor cross-sectional area of the second high-voltage conductor is the same as or more than a conductor cross-sectional area of the first high-voltage conductor;

wherein a three-phase alternate current circuit is formed by the first high-voltage circuit, the second high-voltage circuit, and the third high-voltage circuit; and

wherein the multilayer coaxial cable has a first end and a second end, the first end of the multilayer coaxial cable being electrically connected to a battery of the hybrid vehicle or the electric vehicle and the second end of the multilayer coaxial cable being electrically connected to an inverter unit of the hybrid vehicle or the electric vehicle.

9. The multilayer coaxial cable according to claim 8,

wherein, in a normal state, the conductive shield member does not carry electricity.