Waterproof electrical connector

• US 9,871,317 B2
• Filed: 11/28/2016
• Issued: 01/16/2018
• Est. Priority Date: 11/27/2015
• Status: Active Grant

• Current Assignee: Foxconn Interconnect Technology Limited (Hon Hai Precision Industry Co., Ltd.)
• Original Assignee: Foxconn Interconnect Technology Limited (Hon Hai Precision Industry Co., Ltd.)
• Inventors: Zhang, Jian-Li, Zhao, Jun, Guo, Jing-Jie, Kong, Ling-Xiao
• Primary Examiner(s): Abrams, Neil
• Application Number:
  US15/361,509
• Publication Number:
  US 20170155208A1
• Time in Patent Office: 414 Days
• Field of Search: 439589, 439660, 439936, 4396074, 439736
• CPC Class Codes: H01R 13/521 Sealing between contact members and housing, e.g. sealing insert
• CPC Class Codes: H01R 13/5216 characterised by the sealing material, e.g. gels or resins
• CPC Class Codes: H01R 13/648 Protective earth or shield arrangements on coupling devices , e.g. anti-static shielding coaxially arranged shields H01R24/38
• CPC Class Codes: H01R 13/6581 Shield structure
• CPC Class Codes: H01R 2107/00 Four or more poles
• CPC Class Codes: H01R 24/60 Contacts spaced along planar side wall transverse to longitudinal axis of engagement
• CPC Class Codes: H01R 43/005 for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing
• CPC Class Codes: H01R 43/24 Assembling by moulding on contact members

Abstract

An electrical connector includes an insulative housing, a number of terminals retained in the insulative housing, a shielding shell attached to the insulative housing, and an insulator insert-molded with a rear end of the shielding shell. The terminals have a number of soldering portions extending out of a rear surface of the insulative housing. The shielding shell has a tail portion located at a rear end thereof. The insulator at least wraps partly an external surface of the tail portion to seal up a rear end of the insulative housing and extend the soldering portions of the terminals through the insulator to expose a rear surface thereof.

Claims

1. An electrical connector, comprising:

an insulative housing;

a plurality of terminals retained in the insulative housing, the terminals having a plurality of soldering portions extending out of a rear surface of the insulative housing;

a shielding shell attached to the insulative housing, the shielding shell having a tail portion located at a rear end thereof; and

an insulator insert-molded with a rear end of the shielding shell, the insulator at least wrapping partly an external surface of the tail portion to seal up a rear end of the insulative housing and extend the soldering portions of the terminals through the insulator so as to expose rear ends of the soldering portions of the terminals to an exterior;

wherein

the tail portion has a plurality of grooves filled by the insulator; and

the shielding shell has a top wall and a bottom wall located oppositely, and a pair of side walls connected with the top wall and the bottom wall, and the tail portion has a thickness smaller than thicknesses of the top wall, the bottom wall and the side walls.

2. The electrical connector as claimed in claim 1, wherein an external surface of the insulator is aligned with external surfaces of the top wall, the bottom wall, and the side walls, and the insulator is located close to the insulative housing.

3. The electrical connector as claimed in claim 1, wherein said top wall, the bottom wall, and the side walls extend rearwardly to form the tail portion, and the insulator wraps the tail portion.

4. The electrical connector as claimed in claim 1, wherein the shielding shell is formed by die casting process.

5. An electrical connector comprising:

a terminal module including two rows of terminals with a metallic shielding plate therebetween in a vertical direction and commonly insert-molded within an insulative housing, the housing forming a front tongue portion with opposite surfaces on which front contacting sections of the terminals are exposed, and a rear surface through which rear soldering portions of the terminals extend rearwardly in a front-to-back direction;

a die-casting metallic tubular shielding shell receiving said terminal module therein to form a sub-assembly with a receiving space behind the rear surface of the housing; and

an insulator received within the receiving space to integrally securing both said terminal module and the shielding shell;

wherein

the shielding shell includes a tail portion having at least one groove communicating with the receiving space in a direction perpendicular to the front-to-back direction;

the insulator is insert-molded with the tail portion of the shielding shell to at least wrap partly an external surface of the tail portion of the shielding shell.

6. The electrical connector as claimed in claim 5, wherein said housing includes a shoulder abutting forwardly against a step of the shielding shell in the front-to-back direction.

7. The electrical connector as claimed in claim 6, wherein said shielding shell forms different thicknesses on different portions thereof, and said step is located on the portion thicker than other portions of the shielding shell.

8. The electrical connector as claimed in claim 5, wherein the insulator fully surrounds and protectively hide the tail portion of the shielding shell from an exterior.

9. The electrical connector as claimed in claim 8, wherein the insulator protectively hides the at least one groove from an exterior.

10. The electrical connector as claimed in claim 8, wherein the insulator extends rearwardly beyond and protectively forwardly hides a rear end edge of the tail portion of the shielding shell from an exterior in the front-to-back direction.

11. The electrical connector as claimed in claim 5, wherein a step structure is formed on a rear face of the insulator in a side view to support the rear soldering portions of the terminals in the vertical direction.

12. A method of making an electrical connector, comprising the steps of:

providing a plurality of terminals and a metallic shielding plate;

insert-molding an insulative housing with the terminals and the metallic shielding plate to form a terminal module, the terminals having a plurality of soldering portions extending rearwardly out of a rear surface of the insulative housing along a front-to-back direction;

providing a metallic die-casting tubular shielding shell having different thicknesses on different portions thereof, to enclose the terminal module to commonly form a sub-assembly; and

applying an insulator to said sub-assembly to cover said rear surface of the insulative housing with rear ends of the soldering portions extending rearwardly and exposed to an exterior by over-molding the terminal module and the shielding shell together;

wherein

the insulator protectively covers a tail portion of the shielding shell at least in a vertical direction perpendicular to the front-to-back direction.

13. The method as claimed in claim 12, wherein the terminal module is forwardly assembled into the shielding shell with a shoulder of the insulative housing forwardly abutting against a step of the shielding shell.

14. The method as claimed in claim 13, wherein said shoulder is located at a transverse end along a transverse direction perpendicular to the front-to-back direction.

15. The method as claimed in claim 13, wherein the step is located on a portion thicker than other portions of said shielding shell.

16. The method as claimed in claim 12, wherein the sub-assembly forms a receiving space behind the rear surface of the housing to receive said insulator, and said shielding shell includes a tail portion with a groove confronting the receiving space to receive a portion of the insulator therein for securing the terminal module and the shielding shell together.

17. The method as claimed in claim 16, wherein said groove communicates with the receiving space in a vertical direction perpendicular to said front-to-back direction to receive said portion of the insulator therein.

18. The method as claimed in claim 17, wherein said groove is hidden from an exterior by the insulator in the vertical direction.

19. The method as claimed in claim 12, wherein the insulator extends rearwardly beyond and protectively forwardly covers a rear end edge of the tail portion of the shielding shell in the front-to-back direction.

20. The method as claimed in claim 12, wherein a rear face of the insulator forms a step structure thereof to support the soldering portions thereon.