Venous valve incising blades, manufacturing method of the same and artery revascularization treatment using the same

• US 9,872,693 B2
• Filed: 02/02/2015
• Issued: 01/23/2018
• Est. Priority Date: 02/04/2014
• Status: Active Grant

• Current Assignee: Numata Optical Instruments Factory
• Original Assignee: Numata Optical Instruments Factory, Takatoshi Furuya
• Inventors: Furuya, Takatoshi, Numata, Kenji
• Primary Examiner(s): Orkin, Alexander
• Application Number:
  US14/611,963
• Publication Number:
  US 20150216548A1
• Time in Patent Office: 1,086 Days
• CPC Class Codes: A61B 17/320016 Endoscopic cutting instruments, e.g. arthroscopes, resectoscopes A61B10/0233, A61B17/29, A61B17/3207 take precedence
• CPC Class Codes: A61B 17/32075 Pullback cutting; combined forward and pullback cutting, e.g. with cutters at both sides of the plaque
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/22097 Valve removal in veins
• CPC Class Codes: Y10T 29/49996 Successive distinct removal operations

Abstract

A venous valve incising cutter includes a cutting teeth head, a guide, a wire and a coupling rod that couples the guide and a cutting teeth head, all aligned in a rotation axis thereof. More than four pieces of cutting blades are formed on the outer surrounding surface of the cutting teeth head. Each cutting blade has a roughly triangular pyramid shape such that the three ridge lines are composed of the outer surrounding surface of the cutting teeth head and the two planes formed in the reverse side of the outer surrounding surface and the apex is a knife-point of the cutting blade.

Claims

1. A venous valve incising cutter comprising:

a cutting teeth head having a partly spheroid shape,

a guide,

a coupling rod that has a smaller diameter than the diameter of the guide, and that couples to the cutting teeth head, and

a wire that is connected to the guide at the side opposite the cutting teeth head,

wherein the cutting teeth head, the guide, the coupling rod, and the wire are all aligned in a common rotational axis thereof,

wherein the cutting teeth head has a posterior portion facing the guide and a fore portion on a reverse side thereof, the posterior portion having at least four cutting stabbers that are partly composed of the outer surrounding surface thereof and are evenly distributed on the outer surrounding surface of the cutting teeth head, each of the cutting stabbers having a substantially triangular pyramid shape of an outer side is a part of the outer surrounding surface of the posterior portion of the cutting teeth head, the outer side curving in toward the guide at an apex of the pyramid shape, and the apex having an angle at a cross section of the vertical plane that intersects the apex and the common rotational axis that is large enough to incise a valve without severing the valve, and

wherein

the fore portion has a shape of a hemispheroid of which a major radius along the common rotational axis is larger than a maximum radius perpendicular to the common rotational axis, and the outer surrounding surface of the posterior portion of the cutting teeth head is consistent with

a shape of a hemispheroid of which a major radius along the common rotational axis is smaller than that of the major radius along the common rotational axis of the hemispheroid of the fore portion, or

a shape of a hemisphere of which radius perpendicular to the common rotational axis equals that of the maximum radius perpendicular to the common rotational axis of the cutting teeth head, or

the outer surrounding surface of the cutting teeth head is consistent with an egg-shape.

2. The venous valve incising cutter according to claim 1,

wherein the one side of each of the cutting stabbers that is a part of the outer surrounding surface of the posterior portion of the cutting teeth head is partly composed of a curved surface, and one or more of the other sides of each of the cutting stabbers are also curved.

3. The venous valve incising cutter according to claim 2,

wherein the cutting teeth head has a cylindrical portion having a radius perpendicular to the common rotational axis equal to that of the maximum radius perpendicular to the common rotational axis, the cylindrical portion being between the fore portion and the posterior portion.

4. A manufacturing method for a venous valve incising cutter according to claim 2 including

a first combination of a process to slit the posterior portion of the cutting teeth head up in a plane at a certain inclined angle from the outer surrounding surface of the posterior portion up to the rotational axis of the posterior portion and a process to repeat to do the same in every angle, that is the angle of 360 degrees divided by an number of pieces of the cutting blades and

the other combination of a process to slit the posterior portion of the cutting teeth head up in a plane including a point to be the knife-pint of the cutting blade at the symmetrically same inclined angle from the outer surrounding surface of the posterior portion up to the rotational axis of the posterior portion and a process to repeat to do the same in every same angle as the first combination of the processes.

5. The venous valve incising cutter according to claim 1,

wherein each of the cutting stabbers has a non-sharp tip shape.

6. The venous valve incising cutter according to claim 1,

wherein each of the cutting stabbers has such a roughly triangular pyramid shape that the apex is a non-sharp tip shape.

7. The venous valve incising cutter according to claim 1,

wherein each cutting stabber has a knife-point or a non-sharp tip incising edge which is in an inner range of the rotational surface radius of the cutting teeth head.

8. The venous valve incising cutter according to claim 1,

wherein two ridge lines of each cutting stabber, which are edges made in the outer surrounding surface of the cutting teeth head, form curved lines like as sides of Reuleaux triangle.

9. The venous valve incising cutter according to claim 1,

wherein the cutting stabbers continuously line the circumference of the cutting teeth head.

10. The venous valve incising cutter according to claim 1,

wherein adjacent cutting stabbers have a common end point.

11. The venous valve incising cutter according to claim 1,

wherein the guide comprises a main guide, one or more sub-guides and one or more intra-guide coupling rods coupling therebetween.

12. The venous valve incising cutter according to claim 1,

wherein the coupling rod is a variable length coupling rod operable to adjust a distance between the cutting teeth head and the guide.

13. The venous valve incising cutter according to claim 1,

wherein the coupling rod comprises a variable length coupling rod and a coupling spring configured so that a distance between the cutting teeth head and the guide is adjustable as the coupling spring is stretched against an elasticity of the coupling spring.

14. The venous valve incising cutter according to claim 1,

wherein

provided that

the maximum radius perpendicular to the common rotational axis of the cutting teeth head is x,

a shortest distance between the apex and the common rotational axis is y,

the distance between the cutting teeth head and the guide is h, and

a length of the posterior portion of the cutting teeth head along the common rotational axis is z,

y/x is in a range of 1/3 to 1/2, z/2x is in a range of 0.8 to 1.3 and x/h is greater than 1.3.

15. A manufacturing method for a venous valve incising cutter according to claim 1 including:

a process to slit the posterior portion of the cutting teeth head up in a plane at an inclined angle to the rotational axis toward the diameter of the posterior portion and a process to repeat the process to do the same on every angle that is the angle of 360 degrees divided by an even number of pieces of the cutting blades.

16. A manufacturing method for a venous valve incising cutter according to claim 1 including further

a process to cut the knifepoint and a vicinity thereof in a plane with an different inclined angle to the axis from the angle that a ridge line, being formed by crossing of the two planes formed in the reverse side of the outer surrounding surface of the cutting teeth head, has to the axis.

17. A treatment method for the venous valve incising cutter according to claim 1, the method comprising:

anastomosing a harvested vein to a central portion of an artery at an upper part from an occluded part thereof,

inserting the venous valve incising cutter into a lumen of the vein until a fore portion of the guide reaches the center side of a venous valve of the vein,

pulling the wire outwardly after confirming the fore portion of the guide has reached the center side of the venous valve,

pulling the wire so that the cutting blades incise the venous valve.

18. The venous valve incising cutter according to claim 1,

wherein the angle at the cross section of the vertical plane that intersects the apex and the common rotational axis is between 53.0 and 60.5 degrees.