Single layer image projection film

• US 9,873,281 B2
• Filed: 12/18/2015
• Issued: 01/23/2018
• Est. Priority Date: 06/13/2013
• Status: Active Grant

• Current Assignee: Visual Physics LLC (Crane Company)
• Original Assignee: Visual Physics LLC (Crane Company)
• Inventors: Cape, Samuel M., Steenblik, Richard A., Jordan, Gregory R.
• Primary Examiner(s): Hasan, Mohammed
• Application Number:
  US14/975,048
• Publication Number:
  US 20160101643A1
• Time in Patent Office: 767 Days
• Field of Search: 359619-630
• CPC Class Codes: B42D 25/324 Reliefs
• CPC Class Codes: B42D 25/342 Moiré effects
• CPC Class Codes: B42D 25/351 Translucent or partly translucent parts, e.g. windows
• CPC Class Codes: G02B 27/60 Systems using moiré fringes
• CPC Class Codes: G02B 3/0006 Arrays G02B3/02, G02B5/188 take precedence
• CPC Class Codes: G02B 3/0043 Inhomogeneous or irregular arrays, e.g. varying shape, size, height
• CPC Class Codes: G02B 30/27 involving lenticular arrays
• CPC Class Codes: G02B 5/09 Multifaceted or polygonal mirrors , e.g. polygonal scanning mirrors; Fresnel mirrors

Abstract

A single layer image projection system that is made up of an arrangement of optionally reflective arcuate elements having an upper arcuate surface, a lower surface, and an arcuate area bounded by the upper arcuate and lower surfaces, and an optionally reflective pattern of image relief microstructures disposed on or within at least some of the upper arcuate surfaces of the arcuate elements, is provided. The arrangement of optionally reflective arcuate elements and the optionally reflective pattern of image relief microstructures are in a single layer and interact to project one or more images. For an upper arcuate surface with convex surface curvature, the image relief microstructures extend downwardly from this surface terminating within the arcuate area, and for an upper arcuate surface with concave surface curvature, the image relief microstructures extend upwardly from this surface terminating within an area defined by the curvature of the upper arcuate surface. Transmission of light through the system, reflection of light from the system or a combination thereof forms one or more images.

Claims

1. A single layer image projection system for projecting one or more images that comprises an arrangement of optionally reflective arcuate elements having an upper arcuate surface, a lower surface, and an arcuate area bounded by the upper arcuate and lower surfaces, and an optionally reflective pattern of image relief microstructures disposed on or within at least some of the upper arcuate surfaces of the arcuate elements, wherein the arrangement of optionally reflective arcuate elements and the optionally reflective pattern of image relief microstructures are in a single layer and interact to project one or more images,

wherein for an upper arcuate surface with convex surface curvature, the image relief microstructures extend downwardly from this surface terminating within the arcuate area, and

wherein for an upper arcuate surface with concave surface curvature, the image relief microstructures extend upwardly from this surface terminating within an area defined by the curvature of the upper arcuate surface.

2. The single layer image projection system of claim 1, wherein the arrangement of optionally reflective arcuate elements and the optionally reflective pattern of image relief microstructures interact to project one or more magnified moiré

images.

3. The single layer image projection system of claim 1, wherein the image relief microstructures are selected from the group consisting of (+)-relief image relief microstructures, (−

)-relief image relief microstructures, and combinations thereof.

4. The single layer image projection system of claim 1, wherein the arrangement of optionally reflective arcuate elements and the optionally reflective pattern of image relief microstructures are reflective.

5. The single layer image projection system of claim 1, wherein the image relief microstructures are formed by a patterned reflective coating that conforms to the upper arcuate surfaces, wherein the upper arcuate surfaces are each provided with a reflective pattern of reflecting and non-reflecting zones.

6. The single layer image projection system of claim 1, wherein one or more upper arcuate surfaces are metalized to form one or more metalized zones, while one or more upper arcuate surfaces are left unmetalized to form one or more non-metalized zones, wherein the one or more projected images are apparent in the one or more metalized zones, but less apparent in the one or more non-metalized zones.

7. The single layer image projection system of claim 1, which is combined with a multi-layer image projection system comprising an arrangement of focusing elements and an arrangement of image icons, which interact to project one or more images.

8. The single layer image projection system of claim 7, wherein voids or depressions are incorporated into the focusing elements of the multi-layer image projection system, wherein the voids or depressions form one or more covert images which are not apparent when the system is viewed using a point light source.

9. The single layer image projection system of claim 1, wherein the image relief microstructures have sidewalls and either an upper or lower horizontal surface.

10. The single layer image projection system of claim 9, wherein the upper or lower horizontal surface is uneven or irregular.

11. The single layer image projection system of claim 1, wherein the image relief microstructures have sidewalls and either an upper or lower curved surface, wherein the upper or lower curved surface is parallel to the upper arcuate surfaces.

12. The single layer image projection system of claim 11, wherein the upper or lower curved surface is uneven or irregular.

13. The single layer image projection system of claim 1, wherein the upper arcuate surfaces are shaped like domes approximating full hemispheres.

14. The single layer image projection system of claim 1, wherein the upper arcuate surfaces are shaped like partial domes approximating partial hemispheres.

16. A sheet material having opposing surfaces and comprising at least one single layer image projection system of claim 1 that is either mounted on, or partially embedded within, a surface of the sheet material, or partially embedded within the sheet material.

17. A sheet material prepared from the single layer image projection system of claim 1.

18. A document prepared from the sheet material of claim 16.

19. A document prepared from the sheet material of claim 17.

20. A consumer or non-consumer good which has at least one single layer image projection system of claim 1 that is either (a) mounted on, or embedded within, a surface of the good, or bags, packaging, or labels used with the good, or (b) partially embedded within the good, or bags, packaging, or labels used with the good.

21. A product for projecting large dimension images that comprises at least one single layer image projection system of claim 1;

mounted on, or embedded within, a surface thereof, wherein the product is selected from the group of advertising and multimedia displays, products for enhancing a vehicle'"'"'s appearance, decorative wrap, wallpaper, shower curtains, and artistic displays.

15. A single layer image projection system for projecting one or more images that comprises an arrangement of optionally reflective arcuate elements having an upper arcuate surface, a lower surface, and an arcuate area bounded by the upper arcuate and lower surfaces, and an optionally reflective pattern of image relief microstructures disposed on or within at least some of the upper arcuate surfaces of the arcuate elements, wherein the arrangement of optionally reflective arcuate elements and the optionally reflective pattern of image relief microstructures are in a single layer and interact to project one or more images,

wherein for an upper arcuate surface with convex surface curvature, the image relief microstructures extend downwardly from this surface terminating within the arcuate area, and

wherein for an upper arcuate surface with concave surface curvature, the image relief microstructures extend upwardly from this surface terminating within an area defined by the curvature of the upper arcuate surface,

wherein the arrangement of optionally reflective arcuate elements and the optionally reflective pattern of image relief microstructures interact to project one or more magnified moiré

images,

wherein the one or more magnified moiré

images;

i. show movement as the system is tilted or viewed from different viewing angles;

ii. appear to lie on a spatial plane deeper than the thickness of the system;

iii. appear to lie on a spatial plane above a surface of the system;

iv. oscillate between a spatial plane deeper than the thickness of the system and a spatial plane above a surface of the system as the system is azimuthally rotated;

v. transform from one form, shape, size and/or color into a different form, shape, size and/or color as the system is either azimuthally rotated or viewed from different viewpoints; and

/or

vi. appear as a three-dimensional image(s).

22. A moiré

magnification system comprising (a) a surface; and

(b) a periodic array of image relief microstructures having a periodic surface curvature disposed on or within the surface, wherein the image relief microstructures have a first image repeat period along a first image reference axis within the array, wherein the periodic surface curvature has a first curvature repeat period along a first curvature reference axis within the array, and wherein transmission of light through the array, reflection of light from the array, or combinations thereof forms a magnified moiré

image.

23. The system of claim 22, wherein the periodic surface curvature is convex.

24. The system of claim 22, wherein image relief microstructures upwardly project from the surface terminating in an arcuate image generating surface.

25. The system of claim 22, wherein the image relief microstructures comprise voids formed within the surface terminating in an arcuate image generating surface.

26. The system of claim 22, wherein the ratio of the first image repeat period to the first curvature repeat period is 1.

27. The system of claim 22, wherein the ratio of the first image repeat period to the first curvature repeat period is less than 1.

28. The system of claim 22, wherein the ratio of the first image repeat period to the first curvature repeat period is greater than 1.

29. The system of claim 22, wherein the periodic surface curvature is skewed relative to the image relief microstructures, such that the first curvature reference axis is not parallel to or coincident with the first image reference axis.

30. The system of claim 29, wherein the magnified moiré

image appears to slide counter-directionally within a plane parallel to or coplanar with the surface upon rotation of the system about an axis parallel to the surface.

31. The system of claim 22, wherein the first image repeat period is from 1 micron to 1000 microns and the first curvature repeat period is from 1 micron to 1000 microns.

32. The system of claim 22, wherein the periodic surface curvature exhibits a radius of curvature of from 1 micron to 500 microns.

33. The system of claim 22, wherein the magnified moiré

image further appears to lie on a spatial plane beneath the system.

34. The system of claim 22, wherein the magnified moiré

image further appears to lie on a spatial plane above the system.

35. The system of claim 22, wherein the magnified moiré

image further appears to move between a spatial plane beneath the system and a spatial plane above the system upon rotation of the system about an axis perpendicular to the surface.

36. The system of claim 22, wherein the magnified moiré

image further appears to transform from a first form, shape, size or color to a second form, shape, size or color upon rotation of the system about an axis parallel to the surface.

37. The system of claim 22, applied to or formed on an article or packaging for the article.

38. The system of claim 37, wherein the article comprises a document selected from the group consisting of banknotes, checks, money orders, passports, visas, vital records, identification cards, credit cards, ATM cards, licenses, tax stamps, postage stamps, lottery tickets, deeds, titles, certificates, and legal documents.

39. A hard or soft embossing master comprising the system of claim 22.

40. A method of making the system of claim 22, comprising forming a periodic array of image relief microstructures having a periodic surface curvature on or within a surface.

41. The method of claim 40, wherein the periodic array of image relief microstructures is formed by embossing, casting, molding, or stamping.